double-black-construction

Successful Steel Building Projects Start Before Arrival

Thu, 09 Apr 2026 17:59:10 GMT

When a steel building project takes us to distant locations throughout the United States or other provinces or territories, the real work begins well before the first truck rolls onto site. Successful steel erection is not only about cranes, bolts and beams – it is about preparation, coordination and discipline.

With Double Black Construction , our team understands that remote and travel-based projects leave little room for error. Delays caused by missing equipment, poor logistics or incomplete site readiness can quickly become expensive. That’s why every out-of-town project is approached with a detailed pre-construction plan designed to keep crews safe, productive and on schedule .

Planning is the First Phase of Construction

Steel erection moves fast once it starts. Crews need to maintain momentum so equipment must be available as needed, and each day’s work should compound toward completion. Strong planning before mobilizing helps eliminate wasted time and prevents avoidable disruptions.

Especially for distant projects away from our head quarters and warehouse, preparation becomes even more important because replacements, additional labour or last-minute rentals are not always easy to secure.

Manpower Matters

Steel building installation depends on experienced people who know how to work safely and efficiently as a team. That means selecting the right crew size, assigning responsibilities clearly and confirming availability for the full duration of the project.

John Lohan understands how important experience is. Skilled ironworkers and erection crews understand sequencing, alignment tolerances, bolt-up procedures and how to solve field challenges without losing momentum. A dependable crew often becomes the difference between a stressful project and a successful one.

Accommodation That Supports Performance

A productive crew needs proper rest. Securing quality accommodations close to the job site is a practical investment that reduces travel fatigue, saves daily commute time and helps workers stay focused.

When crews are working long days in demanding conditions, having clean, reliable lodging nearby supports morale and performance throughout the project. Good planning here can make a noticeable difference over the course of a multi-week build.

Of course, we can accommodate client requests to hire from the local workforce and train as necessary. We have our own dedicated teams but are flexible to the needs of every job situation .

Equipment Strategy: Bring What You Need, Source What Makes Sense

Every project requires a different equipment plan. Before leaving for site, Double Black Construction reviews what tools and machinery should travel with the crew and what can be sourced locally.

This may include:

Telehandlers
Boom lifts
Welding equipment
Safety gear
Fuel arrangements
Material handling tools
Crane scheduling and lift planning

Booking cranes and specialty equipment in advance is critical. If a crane is unavailable when steel arrives, schedules can slip immediately. Pre-planning lift sequences also ensures crews can work efficiently once erection begins.

Safety Readiness Before Day One

We take the safety of our teams very seriously. No project should begin with missing paperwork or expired certifications. Before mobilization, every crew member is ready with required training and documentation. Some of these are CSTS certifications, fall protection training, equipment operation qualifications, site-specific orientation requirements and full PPE and task-specific gear.

Safety preparation before arrival also avoids startup delays and reinforces a professional culture from the first day on site .

Coordination with the General Contractor

One of the most important steps before travelling to a job is to confirm responsibilities and ensure the site is truly ready. Double Black Construction has the experience in site excavation, preparing concrete foundations and retaining walls and structural steel installation so our teams can do as much as is needed. We’ll work closely with general contractors and project managers before mobilization to confirm critical items including:

Foundations are completed and cured
Anchor bolts are secured for placement and elevation
Site access is clear for trucks and cranes
Laydown areas are prepared
Delivery schedules are confirmed
Other trades are organized coordinated

Arriving to an unprepared site can waste valuable time and money. Clear communication beforehand helps everyone stay aligned .

Learn more about how we work with general contractors.

Experience Creates Efficiency

Out-of-province steel building installation requires more than construction ability – it requires logistics, leadership and foresight. With John Lohan’s hands-on field experience and Double Black Construction’s commitment to preparation, clients gain a contractor who understands how to execute projects professionally wherever the work is located .

Build with Confidence

When you are planning a pre-engineered steel building project and need an experienced erection team that knows how to prepare, mobilize and deliver results, contact Double Black Construction. Our experience, talent and technical expertise ensure that every project gets completed precisely, on-time and on-budget.

Call Double Black Construction today at (833) 322-2722 to learn more or request a quote online .

About the author:

Frank Melo has a construction civil engineering technology and business background with over 30 years of experience as a business owner and contractor. He was born and educated in London, Ontario and now divides his time between projects primarily in Ontario and British Columbia. He can be contacted at Double Black Construction at (778) 951-4766 or by email at frank@doubleblackconstruction.com or through LinkedIn .

Jobsite Disciplines That Keep Steel Building Projects on Track

Mon, 16 Mar 2026 15:29:16 GMT

In pre-engineered metal building construction jobs, success is rarely about a single breakthrough moment – it’s the accumulation of disciplined habits executed well every day on site. For crews working with engineered steel systems like at Double Black Construction , where sequencing, tolerances and coordination are critical, small oversights could quickly compound into costly delays.

I thought it would be a good time to lay down some of the helpful tips and techniques I’ve learned over a 30-year timespan of working with pre-engineered steel buildings. Some of these tips may sound simple. However, sometimes the best and basic advice gets forgotten as the years go by and teams become busy or overwhelmed with deadlines.

Drawing from my practical field experience, here are eight jobsite disciplines that form the backbone of efficient, safe and predictable metal building installations .

1. Start by Focusing Everyone’s Tasks with Early Morning Coordination

Before steel ever goes up, alignment between stakeholders is essential. Holding a kickoff meeting with the client or general contractor at the start of each project week – ideally first thing in the morning – sets expectations and establishes a clear schedule.

Early coordination ensures that milestones are understood by all parties and appropriate site access, deliveries and crane timing can be agreed upon. Meeting regularly in personal also helps to identify and resolve potential conflicts before they impact progress. In metal building projects where components are engineered to fit precisely and quickly according to a workplan, scheduling discipline is not optional – it’s structural.

2. Coordinate with Other Trades Daily

Most commercial and industrial projects involve multiple trades working simultaneously (such as HVAC, electricians, plumbers, etc.). Without coordination, conflicts are inevitable. Daily check-ins with the general contractor and other trades help prevent workspace overlap, organize and align schedules and access and reinforce shared safety protocols. Collaboration across trades is essential to maintaining momentum and protecting everyone on site.

3. Control Materials by Doing Inventory at Delivery

Steel building systems arrive as integrated packages. Missing or damaged components can halt progress immediately. Every unload should include: a full inventory check against packing lists; immediate inspection for damage; and photographing any discrepancies as documentation.

Capturing issues early creates a clear record for suppliers and prevents compounding delays once erection begins.

4. Verify the Foundation

No step has more impact on later precision and stability than foundation accuracy. Anchor bolt placement and slab elevation must be verified before erection begins. Even minor deviations can misalign primary framing that will require massive field modifications and delay the entire schedule.

Using laser elevation tools and double-checking anchor bolt position ensures the steel system fits as designed – protecting both timeline and structural integrity.

5. Set the Tone Daily

High-performing crews don’t improvise – they execute a plan. Hold a short, focused 15-minute crew briefing every morning that outlines the day’s scope of work, confirms sequencing and responsibilities and identifies any potential safety considerations. This daily reset ensures every crew member understands priorities and reduces uncertainty once work begins. Be sure everyone has their up-to-date punch list.

6. Maintain Clear Communication Between Crews

Steel erection depends on synchronized movement between ground crews and ironworkers. Breakdowns in communication can lead to inefficiencies – or worse, safety risks.

Effective teams use clear signaling protocols, maintain constant radio or visual communication and work together to coordinate lifts and placements in real time. On a steel jobsite, communication is not just operational – it’s a safety system. Everyone needs to understand how heights, heavy materials and unstable conditions (high wind, shifting ground and such) create real hazards that could potentially cost lives.

7. Pre-Plan Lifts and Crane Sequences

Crane time is one of the most expensive tasks on site. Delays during lifting operations are often preventable. Even before the crane arrives plan lift sequences in detail and stage materials in the correct order. Ensure all rigging and equipment are ready ahead of time. Preparation allows crews to maximize crane efficiency and avoid costly downtime.

8. Keep the Site Clean and Organized

Sounds simple, right? A clean jobsite is a productive jobsite.

By maintaining order, the jobsite team reduces trip hazards and improves safety, speeds up material access and handling and demonstrates professionalism to clients and partners. In steel construction where components must be handled precisely, clutter creates friction – and risk.

Team Discipline Drives Performance

Pre-engineered steel buildings are designed for efficiency – but realizing that efficiency depends on execution. Companies like Double Black Construction specialize in pre-engineered steel building installation because it demands a focused, systems-driven approach.

I’ve been responsible for the successful delivery and installation of more than 500 metal buildings and understand how these simple jobsite disciplines are what keep projects moving forward – on schedule, on budget, and built right the first time.

When you’re looking to ensure your next steel building project runs smoothly from day one, partner with an experienced installation specialist who has the team, technology and talent for pre-engineered systems to deliver with precision at every stage.

Contact us today or call (833) 322-2722 to speak directly with me or our leadership team .

About the author:

John Lohan has over 20 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction at (833) 322-2722 , by email at info@DoubleBlackConstruction.com or on LinkedIn .

Jobsite safety is no joke!

Tue, 17 Feb 2026 19:03:56 GMT

Double Black Construction values two things equally: the quality of their building installation and the safety of their teams. We make sure everyone gets home and can rest comfortably each night!

It’s easy to differentiate good companies from others when it comes to how they handle their crew safety. The extra expense of getting proper elevators and cranes not only keeps employees safe (and saves on insurance) but ensures a better-quality build by providing a stable platform for crews to work. Precision comes down to small details, and a firm foothold allows teams to work safely and accurately while also providing a sense of confidence.

At Double Black Construction, we never forget how steel is stronger than bone. And that no apology can ever make up for a fall that could have been easily prevented. Safety is our top priority.

Recently our team saw an advertisement on LinkedIn that included a project photo of a metal building construction site. Obviously we won’t name them, but they were a very large, national firm well experienced in commercial work. While not counting code violations specifically, we quickly saw numerous safety concerns. The four people in the image were working in icy winter conditions, not wearing helmets or harnesses , and they were using ladders and step ladders to get to the top of the 30-foot structure .

Do things the correct way or not at all

We like to post videos and photos of our projects and you’ll always notice the measures we take to ensure the safety of our teams. Harnesses can be cumbersome. Helmets in the summer can be hot. Renting heavy equipment is expensive. But we eat the costs (and don’t build those into our prices, so we can stay competitive) because it is the right thing to do. Providing our skilled tradespeople with the best equipment ensures they can do the best job possible to the highest standard and end with work results that stand the tests of time.

The work we do represents the manufacturing companies that partner with us. In doing so, they’re demonstrating that they trust and rely on us because they know we don’t cut corners.

The consequences of poor safety oversight can be costly, in terms of human wellness, criminal prospection and financial liability. These are significant, but pale in comparison to the real cost of psychological damage, team dynamics and effectiveness of the employees who survive or witness these events. We need to remember construction companies have an obligation to value the health and wellness of their employees first .

Safety is always our priority

We never want to rely on accidents to be a reminder that safety is everyone’s concern – something to be taken serious by everyone within the organization. With smart planning, investment into ideal safety systems and equipment and a lot of care and attention, Double Black Construction ensures our teams get home all right each night. And clients can rest assured we’re equally invested in their projects and success.

In our next article, we’ll talk about leadership’s role in job safety and why the consequences of accidents are getting greater and costlier.

When you want your pre-engineered steel building installed precisely and with exacting care, contact John Lohan, Frank Melo and the team by calling (833) 322-2722 or emailing us at info@DoubleBlackConstruction.com . Feel free to also request a quote online .

About the author:

John Lohan has over 20 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction by email at info@DoubleBlackConstruction.com or on LinkedIn .

How to Shovel Pre-Engineered Steel Building Roofs in Snow-Heavy Environments

Thu, 22 Jan 2026 19:19:01 GMT

Photo credit: Loren Homes, Anchorage Daily News , Jan. 9, 2024.

In many parts of North America, heavy snowfall is not an occasional inconvenience – it’s a constant reality. Buildings in northern and cold-weather regions must safely support snow accumulation, ice formation and seasonal freeze–thaw cycles without compromising structural integrity or long-term performance.

Snow weight is often underestimated. Light, dry snow may add only a few pounds per cubic foot, but wet, compacted snow can exceed 50 pounds per cubic foot. Over time, this weight increases as snow melts, refreezes and absorbs additional moisture. Without proper engineering, these forces can place significant stress on a roof system.

Snow rarely distributes itself evenly. It tends to collect at key parts of a roof system. As heat escapes through the roof, underlying snow layers melt and refreeze, increasing density and trapping water. The most severe condition occurs when rain falls on a snow-loaded roof, pushing loads closer to the weight of water itself.

While sloped roofs encourage snow shedding and reduce long-term loading, large industrial and commercial buildings often require only flat or low-slope roofs due to scale and functionality. In these cases, clearing excess snow manually is an important responsibility. People need to climb atop the roof and shovel the snow. And when that happens, you want your team to be safe while also removing the snow in an effective and efficient manner that won’t damage the roof engineering underneath the snow .

Safe Snow Removal Guidelines for Industrial Pre-Engineered Metal Building Roofs

Use these instructions from Double Black Construction to safely reduce roof loads caused by heavy snow and ice buildup.

Snow Removal Procedure:

Inspect the roof first. Look for unusual deflection in frames, purlins or joists. Begin snow removal in any area showing excessive sagging or stress.
Remove snow evenly. Shovel away approximately half of the total snow depth first. Work in a balanced pattern to avoid uneven loading on frames and purlins.
Follow a balanced shoveling pattern. Start at both end walls and work toward the center of the building. On larger roofs, assign additional workers to start near the center and move outward to maintain load balance.
Clear snow across the roof width correctly. Move snow from the eaves up toward the ridge. Slide snow off the roof over the gutter edge. Be careful to watch for pedestrians or people below at all times. On gable roofs, remove snow from both sides of the ridge at the same time.
Remove the remaining snow depth. After the first pass, remove the remaining half of the snow using the same balanced method.
Do not scrape the roof surface. Never use metal shovels or scrape down to the roof panels. The goal is to reduce weight – not to fully clear the roof. Scraping can damage fasteners, loosen cinch straps and cause roof leaks.
Keep drainage systems clear. Remove ice and debris from gutters, downspouts and roof drains to prevent water backup and ice dams. Watch shaded areas and north-facing roof sections closely. Heat tape can help but requires regular inspection and may not work in extreme cold.
Monitor structural warning signs. Watch for excessive deflection and listen for cracking, popping or other unusual noises during heavy snow or ice conditions.

Safety Guidelines:

Use proper fall protection at all times, including harnesses and helmets.
Avoid stepping on skylights or translucent panels. These areas are not designed to support foot traffic.
Expect sudden snow or ice slides. Metal roofs are extremely slippery when wet. Snow guards and edge barriers can reduce avalanche-style shedding.
Use extreme caution near roof edges.
Always work in pairs or teams. Never remove snow from a roof alone.

For more information, read “ Should you shovel your roof? A Q&A with an Anchorage building official ”

Double Black Construction works with building system manufacturers and general contractors to install their products on behalf of clients. When you are ready to build, let our experienced teams of builders transform your vision into reality .

Contact us online , email our team or call (833) 322-2722 for a free quote.

Primary Framing is the Skeleton Under Every Steel Building

Mon, 12 Jan 2026 17:15:49 GMT

Strength and stability – what primary framing hides from sight.

When work begins on a pre-engineered steel building job site, the first sign of what will come occurs when that steel skeleton appears; tall, vertical girders reaching into the sky. Of course, a considerable amount of work had gone into the building project long before any metal ends up on site. The arrival of steel I-beams forms the initial major stage of construction and it is one of the most important phases of building installation.

To learn about these early stages, we welcome you to
read about the site excavation, foundation and concrete work we do .

Primary framing (also known as structural framing) is to steel structures to what bones are to the human body. It's the skeleton providing strength, protection and support for all the other materials and systems. Steel framework’s importance to the resiliency and strong performance of buildings is so critical but does not usually get the attention it deserves. I-beams and girders are not the sexy part of the building, but the more glamourous and fashionable exterior finishing materials cannot exist without them.

Let’s take a closer look at various types of primary framing Double Black Construction typically installs, how they impact the shape and design of the final building, and how different architectural features are only possible by using the high strength-to-weight ratio steel provides .

A Variety of Framing Systems to Use

Metal buildings, for the most part, use one of the three main categories of primary framing:

Clear Span Framing: This system is most often used in buildings where unobstructed interior space is desired. Think of larger commercial or industrial structures that include common uses such as aircraft hangars, hockey and riding arenas, golf/tennis/soccer centers , warehouses and manufacturing facilities. Column-free interiors offer the wide-open space for a variety of activities and layouts that only steel framing can allow. Clear span framing can allow up to 300 feet A ridged steel-frame clear span system creates open space up to 300 feet (91.44 metres) wide with bay spans up to 60 feet (18.3 metres).
Multi-Span Framing: Commonly used for building layouts that permit interior columns, multi-span systems offer more flexibility in building layout. The spacing between columns can vary to meet any requirement with open floor spacing being met with a minimum of pillars. Smaller commercial structures, including retail and office stores, tend to prefer this architectural design.
Lean-To Framing: With an asymmetrical and interesting design appeal, this framing type is popular for economic expansions to existing buildings. A lean-to frame typically uses a single slope (without a ridge) and straight sidewall columns that must be supported with an attachment to another frame.

Images courtesy of Robertson Building Systems . We are one of their authorized installation partners. To learn more about our relationship, see “Get to Know Our Building Partner” .

The Structural Strength (and Design Possibilities) of Steel Framing

Steel has become the material of choice for commercial and industrial buildings due to its high strength-to-weight ratio, high tensile strength, and ability to support heavy loads. Steel framing provides the backbone that makes it ideal for large-scale projects that demand resilience and stability.

Modern pre-engineered metal building (PEMB) framing systems are the basis for robust structural strength that easily adapts to architectural intent. Long clear spans, modular framing, wide-open interiors and extensive customization options allow architects to sculpt space in ways that would be too costly – or even impossible – with conventional construction using wood timber or brick and mortar.

Creative architectural elements such as curtain walls, cantilevers, energy-efficient façades, glass features, multi-storey mezzanines and geometric rooflines all integrate seamlessly with engineered steel frameworks. This versatility gives building manufacturers, architects and their clients the freedom to experiment with form while maintaining engineering integrity.

Read more: Summit Steel Buildings explains design considerations and how to choose the best framing system for your business.

Regardless of Business Use, Every Metal Building Starts with an Ideal Framing System

Building system manufacturers and their clients expertly work to design a building that meets their operational needs and design wishes. Once the design is complete, engineers get to work to incorporate the underlying steel framing system into the design and build the components that Double Black Construction will install on their behalf. The shape and use of the building will help determine which primary framing structure to use.

The appropriate steel framing system is chosen to support unlimited opportunities for contemporary design and architectural features. Architects and manufacturers create the building and its components parts; Double Black Construction turns those designs into reality at your job site, regardless of which framing is selected. We exclusively work with pre-engineered metal buildings systems – it’s the only thing we do.

For more information or to get started on your next project, contact John Lohan to get a free quote by contacting us today or calling (833) 322-2722 to speak directly with our leadership team .

About the author:

Better Partnerships Build Better Buildings

Thu, 27 Nov 2025 16:10:07 GMT

Over time, companies can become involved selling so many diverse products across varying sectors. It makes sense; opportunities emerge, companies pivot and evolve, and sometimes management gets distracted.

Knowing your customers and what you’re best at is critical. Sticking to core competencies makes companies distinct and gives them advantage. For instance, when someone wants to buy a high-performance sports car, they typically look to a few brands and models made by companies with a reputation for producing these types of automobiles. For people looking for a family van that provides comfort and safety, they look at completely different vehicles made by other companies.

Not every organization can do everything. As much as they want, limited resources and expertise means it’s not possible. Specialization is crucial – it allows you not to just differentiate what you do, but also to focus on becoming the best at what you do.

In construction, it’s no different.

General contractors understand the value of specialization. They know construction companies can’t do everything alone. So, trades, like electrical and plumbing, are contracted out to those firms that have proper licensing and specific expertise. Each project requires a different type of team depending on the individual needs of the project.

When clients want a commercial or industrial steel building, they want a specialist – a partner who knows that particular type of construction better than anyone else. Mass timber and brick and mortar construction vary greatly from pre-engineered metal systems. A “jack of all trades” is not what clients need when installing a metal building that their business is going to rely on for decades .

Important Economic Questions to Answer

At Double Black Construction , we have a guy on our management team who took economics in university and always reminds us of three fundamental questions: what to produce, how to produce it and who gets what?

He insists most business issues can be solved by simply reflecting on the answers before looking at more complicated concepts, such as creating business value and gaining competitive edge. Our three answers always lead to one key result: specialization. We have a clear focus at Double Black Construction; we do one thing and one thing only. We are pre-engineered metal building erectors. It’s all we do and it receives 100% of our effort for continuous improvement. We never stop learning.

Our singular focus explains why we only hire the most talented, experienced skilled tradespeople who are well-versed with building solution systems from North America’s premier manufacturers. We’re constantly expanding our knowledge of these engineering systems, how they need to be built and which tools, technologies and techniques we need to employ to ensure the most accurate, precise and durable builds possible.

On each project, not only are we representing our company, but also the manufacturer who hired us for the client. Our business success relies on a satisfied customer and a manufacturer who can confidently stand by the quality of our completed work. As an authorized, preferred builder , our business is built, and can only exist, due to the trust of our manufacturing partners. They count on us to take their designs and turn them into reality. And so can clients.

Focused Activity Results in Better Construction Partnerships

So, when Paul (the marketing guy) brings up his three questions, each member of our team can confidently answer: we only do pre-engineered metal building construction; we commit our full resources (tools, technology and talent) into completing every structure to manufacturer’s exact specifications; and, that our success only comes if we’re helping our manufacturing partners grow their business. We receive a fair price for our time and effort and ensure we can take pride in completing quality projects on time and on budget every single time!

When you’re looking to build a commercial or industrial facility, reach out to our manufacturing partners and specifically ask them to use Double Black Construction as your erector of choice. You’ll receive industry-leading engineering and best made domestic manufacturing for your structure along with an installation team that will deliver a reliable, affordable, top-performing building that’s easy and low cost to maintain and will stand the test of generations .

When you have a metal buildings system to be installed, contact Double Black Construction by calling (833) 322-2722 or emailing us at info@DoubleBlackConstruction.com . You're welcome to get a quote online .

About the author:

John Lohan has over 20 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction by email at info@DoubleBlackConstruction.com or on LinkedIn .

A 21st Century Approach Is What Your Building Demands

Mon, 10 Nov 2025 21:42:13 GMT

Your commercial construction project deserves a smarter way to build. Pre-engineered metal buildings (PEMBs) have become the preferred method for constructing commercial and industrial facilities . Unlike traditional construction – where materials are cut, fitted and modified directly on the job site – PEMBs are fully designed, precision-engineered and manufactured in a factory before ever reaching the ground. The result is a modern, modular construction approach that delivers speed, value, accuracy, durability and performance.

With structural components, panels, connections and accessories all pre-configured to fit together seamlessly, metal buildings snap into place as a perfect system. This eliminates the downtime, waste and unpredictability that often come with conventional building methods using traditional materials like wood or brick and mortar .

Why Businesses Choose Pre-Engineered Buildings

Companies across manufacturing, aerospace, clean energy, logistics, agriculture and technology sectors often need new space quickly to get into revenue-generating operation – in months, not years. PEMBs are purpose-built for that reality.

Pre-engineered steel buildings offer distinct business advantages:

Speed of construction – Most PEMB projects can be completed in a fraction of the time of traditional builds. Faster occupancy means reduced downtime and accelerated returns.
Cost efficiency – With much of the construction work completed off-site, projects require lower on-site labour, produce less waste and accommodate more predictable budgets.
Design versatility – Today’s systems offer far more than basic warehouse shells. PEMBs can be engineered into complex office complexes, retail environments, aviation hangars, specialized industrial facilities and sports or recreational buildings. Architectural options, cladding choices and interior design flexibility mean clients can achieve nearly any aesthetic or functional requirement.
Durability and performance – Engineered to withstand harsh climates, heavy snow loads, strong winds and industrial use, PEMBs are built for long-term reliability.
Sustainability – Using high-strength steel and precision manufacturing reduces waste, and many systems are compatible with energy-efficient insulation, solar ready roof assemblies and other modern sustainability features.
Scalability for future growth – Because PEMBs are systems, expanding them later is dramatically easier than modifying conventional structures. Businesses can adapt their facility footprint as operations evolve .

Why Double Black Construction Should Be Your Installer of Choice

Double Black Construction works with all the major building system manufacturers as a recommended and authorized installer , including companies such as Summit Steel Buildings , Behlen Steel Buildings , Steelway Building Systems , U-Build , Robertson , Nucor and Olympia , among others. We are the ideal construction partner to bring your project to life.

We specialize exclusively in the installation of pre-engineered metal building systems (including site excavation, concrete foundations , steel framing and installing wall and roofing systems). It is not just one of our services – it is our entire focus. That specialization allows us to deliver unmatched efficiency, accuracy and craftsmanship.

Your building installation benefits by working with Double Black Construction:

Deep expertise across all major manufacturer systems – Our installers are trained and experienced in the connection details, assemblies and structural nuances that differ from one manufacturer to another. This ensures your building is erected correctly and securely, exactly as engineered.
Strong relationships with building suppliers – Because we work directly with major PEMB producers, engineering firms and architects, projects are coordinated smoothly from day one. We understand each manufacturer’s specifications – and they trust us to deliver on them.
Precision construction, every time – We build to the exact tolerances and standards required for long-term performance. A metal building is only as strong as its installation, and our teams ensure every bolt, panel and connection is placed properly for decades of durability.
On-time, on-budget delivery – Efficiency is built into our process. We streamline site work, keep crews lean and organized, and complete projects fast – so you can begin operations sooner and avoid unnecessary delays.
Turnkey support from start to finish – We can manage the construction phase, coordinate with suppliers, organize schedules and ensure the build transitions from foundation to finished structure as smoothly as possible. We allow you to focus on your business – not on construction logistics .

Your Project, Built Right – Wherever You Buy Your Building

If you’ve chosen a pre-engineered metal building system, you’re already making a smart decision. Now choose the installer that will ensure your investment performs exactly as intended.

Double Black Construction is the preferred installer for major steel building manufacturers across North America. We build on time and on budget to exact specification to minimize any maintenance in the years to come. Whether you are expanding an existing facility or building a brand-new operation, we deliver the speed, accuracy and professionalism your project deserves.

Wherever you buy your building system, choose Double Black Construction to install it.

Recommend us to your building manufacturer at the time of order or contact us directly to coordinate your project. We’ll put our expertise – and our industry relationships – to work to help you achieve the ideal commercial or industrial building quickly, efficiently and reliably .

For your next project that requires installation of pre-engineered steel buildings, connect with Double Black Construction today by calling (833) 322-2722 to learn more or request a quote online .

About the author:

Smart Tech is Redefining Precision for Metal Building Construction

Mon, 13 Oct 2025 16:23:20 GMT

In an industry where a single miscalculation can cost millions, Double Black Construction has positioned itself at the crossroads of technology and craftsmanship. The company doesn’t design, sell or manufacture buildings – it specializes exclusively in the installation of pre-engineered metal structures, working hand-in-hand with manufacturers , engineers and architects .

This singular focus allows Double Black to do one thing exceptionally well: build smarter, faster and with fewer errors .

The Digital Jobsite Revolution

For decades, construction lagged behind other industries in adopting digital tools. But that’s has changed considerably during the last decade. The construction sector continues to typically lose an estimated 30% of total project costs to rework – mistakes made in the field due to inaccurate measurements, design changes or poor coordination.

Read why the industry's slim margins require projects to be completed correctly the first time.

Double Black Construction overcomes that statistic by integrating Building Information Modeling (BIM) and Construction Management Software (CMS) into every stage of their installation process.

“Virtual design gives us the opportunity to ‘build’ a project before we even set foot on site,” says John Lohan , the company executive responsible for on-site operations and construction. “That means fewer surprises, fewer errors and a smoother installation from start to finish.”

As of 2023, the global BIM market reached $8.06 billion and is expected to grow nearly 20% by 2026. McKinsey reports that 60-70% of firms in the construction sector now use BIM – a remarkable leap from ten years ago, when nearly half the industry hadn’t even heard of it.

Lean Teams, Smarter Systems

Double Black Construction operates as a lean and agile organization, a deliberate structure that gives it the flexibility to respond quickly to client and manufacturer needs.

Because the firm’s business model doesn’t include manufacturing or sales, every dollar and every hour are devoted to project execution. That clarity of purpose allows Double Black Construction’s team to use virtual modeling, cloud-based coordination tools and mobile site management apps to minimize downtime and maximize precision.

When a project moves from design to field execution, their team uses digital construction management software – a sector expected to grow from $9.3 billion today to $23.9 billion by 2031. Centralized systems allow supervisors to access real-time blueprints, track progress and flag issues before they turn into costly rework .

Technology That Builds Trust

North America’s construction rebound has accelerated adoption of technologies once considered futuristic – virtual reality walk-throughs, generative AI design aids and real-time performance analytics.

Software giants like Autodesk, whose AutoCAD and Revit programs dominate over 85% of the market, are now foundational tools for contractors like Double Black Construction. These digital environments help the company collaborate directly with manufacturers and engineers, turning complex pre-engineered designs into precisely assembled steel structures that perform exactly as intended .

The Future: Digital Agility as a Competitive Edge

As the engineering and construction sector continues to evolve, digital transformation isn’t just an efficiency play – it’s a survival strategy.

The team at Double Black Construction is helping to prove that technology can reduce emissions and waste, streamline budgets and attract new talent to an industry facing skilled labor shortages.

Analysts at Deloitte note that firms investing in digital foundations, automation tools and data-driven decision-making are better positioned to compete for major infrastructure and industrial projects – especially as government major project incentives are helping to reshape North American construction priorities.

Double Black Construction’s approach reflects that playbook. Their focus areas mirror the most progressive strategies for 2025 and beyond:

Sustainable Construction : Exclusively working with durable, energy-efficient metal building systems.
Digital Foundation : Continued investment in BIM, AI, robotics and virtual modeling.
Data-Driven Insight : Improved decision-making and financial safeguarding.
Skilled Workforce : Focus on training, safety and technical innovation .

Precision at Scale

At its core, Double Black Construction embodies what the next generation of contractors should look like – specialized, connected and digitally fluent.

Every beam, bolt and brace they install is informed by data and precision. Every completed structure stands as proof that technology and craftsmanship can coexist beautifully – and that when built right the first time, the future of construction doesn’t just stand taller; it stands smarter.

To learn more about how John Lohan and his team are making their work more efficient, effective and precise, contact Double Black Construction today by calling (833) 322-2722 or emailing us at info@DoubleBlackConstruction.com to learn more or request a quote online .

About the author:

John Lohan has over 20 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction by email at info@DoubleBlackConstruction.com or on LinkedIn .

Make No Mistake: Slim Margins Require Doing It Right the First Time

Mon, 29 Sep 2025 16:06:09 GMT

Strong resilience continues to define the engineering and construction industries, which are holding firm against persistent financial pressures and ongoing economic fluctuations. As a result, the sector must keep sharpening its focus on jobsite efficiency and ensuring that valuable materials and talent are used as effectively and wisely as possible.

And, if necessity is the mother of invention, economic uncertainty is helping to emphasize the importance for companies to remain agile and adaptable.

Rising costs and tighter deadlines can mean small mistakes compound into expensive delays. Projects and teams must perform more capably with better controls to ensure even simple tasks do not need to be repeated or corrected later. With cost overruns being unacceptable, Double Black Construction strives to remain nimble through adopting and using new technology to enhance how their skilled trades crews work in the field .

Keeping Overall Projects Costs Down by Avoiding Mistakes

It’s no secret that labour and materials are expensive and increasing all the time – well over the general rate of inflation. According to McKinsey, construction is the largest industry in the world . And it makes up about 13% of global GDP. But it is also one of the slowest growing with slim margins.

Even though construction revenues have been increasing (albeit at a slow rate), industry net profits are not as impressive as the wider public might think. According to Deloitte, construction earnings before interest and tax (EBIT) account for 5.5% of a company’s sales . This leaves little wiggle room when it comes to unexpected or additional expenses.

With economics like those, doing installations correctly the first time is essential. Cost overruns stemming from errors can’t be tolerated. Technology, strict processes, quality work and stringent inspections assure the engineering is done right the first time.

How important is it for Double Black Construction? It’s estimated that reworks of faulty or incorrect builds within the rest of the industry account for nearly 30% of construction costs .

Industry Pressures Affect the Bottom Line

Monetary policy decisions to lower interest rates have been helping to lower inflation, but steel and component prices have risen, also affected in some cases by tariffs. Construction companies are constantly looking at way to improve their bottom line.

Whether it’s negotiating prices with suppliers , adopting better technology or changing their methods, construction companies have been forced to prioritize efficiency and cost-saving .

Precise Yet Cost-Effective Practices Keep Costs Down

One of the ways Double Black Construction has become a preferred and authorized builder for so many of North America’s top building system manufacturers is their lean structure and cost-efficient processes using the best technology available to deliver completed products with accurate precision and durability. Their project partners rely on their teams to get it right the first time, keeping projects on schedule and on budget while minimizing costly overruns or delays .

How do they do it? The company relies on a combination of talent, technology and long-term relationships to ensure access to materials and help manage economic factors that save clients thousands on their installation. Double Black Construction avoids construction delays by using efficient project management practices and innovative construction techniques to minimize delays. On the jobsite, their experienced tradespeople use precise, efficient processes and intelligent technology , such as building information modeling (BIM) and digital and robotic tools, to augment how teams work on site .

Read an explainer on building information modeling (BIM).

Delivering Ideal Finished Projects Every Time

By working with Double Black Construction to complete jobs efficiently and accurately the first time, clients can dramatically reduce the challenges most often seen on structural building construction projects .

With longstanding relationships with the best building system manufacturers to deliver the most cost-effective steel solutions, Double Black Construction ensures your completed project meets all your requirements and business needs.

For your next engineering project that requires installation of pre-engineered steel buildings, connect with Double Black Construction today by calling (833) 322-2722 to learn more or request a quote online .

About the author:

Pre-Engineered Steel Construction Enhances Safety and Efficiency

Thu, 11 Sep 2025 15:15:44 GMT

When it comes to large-scale metal building construction projects in demanding environments – whether a remote Arctic warehouse or a complicated mountainous interior location that requires extensive foundation work – safety and speed matter as much as design. Steel construction using pre-engineered systems offers both, providing measurable benefits for project owners, executives and investors.

Safety Through Off-S ite Fabricatio n

Traditional construction often requires extensive at-height work, one of the leading causes of injuries on job sites. Pre-engineered metal structural systems are manufactured and assembled in controlled environments and shipped to site in smaller ready-to-assemble components. This approach can reduce at-height labor by 30 to 50%, cutting down significantly on fall-related risks as well as costs. For company leaders and project managers, that means less lost time to incidents and a stronger safety record to report.

Cleaner, Faster Builds

At Double Black Construction, we take safety very seriously. We want to ensure our teams of skilled tradespeople enjoy a productive day at work and get home without harm to their families at the end of each day and each project. Part of this approach involves pre-engineering where larger components are manufactured and assembled in controlled conditions. This pre-engineering method of production eliminates many of the uncertainties of on-site construction. Weather delays are minimized, materials are handled in safer conditions and quality is assured before components even reach the site. This is especially critical in:

Northern projects , where seasonal construction windows are tight.
Geographically isolated developments , where remote logistics amplify every delay .

The result: faster assembly, higher-quality finishes and a project timeline that stays on schedule and on budget .

Organizational Peace of Mind

For company decision-makers, pre-engineered steel building systems aren’t just about construction – it’s about precision, reliability and predictability. Reduced on-site hazards and streamlined schedules mean projects are delivered with fewer surprises. That translates into more durable structures, safer operations, better quality control and reputational gains for clients that prioritize safety and efficiency .

Build Safely with an Experienced and Dedicated Team

Double Black Construction has a proven record of incident-free installations and on-time delivery . If you’re planning a new commercial and industrial building or addition, now is the time to ask:

How much time can modular methods save on your project? .
What is working with an installation partner with a proven safety record worth to your business?

Reach out to learn how John Lohan and our construction team can help you build safer, smarter and faster.

For your next engineering project that requires safe and timely installation of pre-engineered steel buildings, do not hesitate to get a free quote by contacting us today or calling (833) 322-2722 to speak directly with our leadership team .

About the author:

Manitoba First Nations Police Service Relocating to Waywayseecappo Community Centre in Brandon

Thu, 07 Aug 2025 14:50:26 GMT

Double Black Construction is proud to build the future headquarters of policing while commencing work on the community centre’s second phase.

Exciting progress continues to be revealed at the new Waywayseecappo community centre in the north end of Brandon, Manitoba. While the massive building project has not been a secret to the Double Black Construction team , what’s new is a public announcement that a new tenant has committed to long-term leasing space at the facility. The Manitoba First Nations Police Service (MFNPS) will be moving out of its current headquarters in Portage la Prairie and into this First Nation-owned facility later this fall. The news was published in the Brandon Sun in their February 5, 2025, edition .

“The big thing is space,” MFNPS Interim Chief Jason Colin says in the Brandon Sun article. “We’ve outgrown the area we’re in right now, and so we need the appropriate office space for our service, which is continuing to grow certainly in the last couple of years.”

We appreciate the Brandon Sun and their reporting team for covering the new occupancy as well as our Waywayseecappo capital project expansion. The police facilities will use a large portion of the first and sesamsuncond floors of the current structure that also hosts an event space and conference rooms. The new 25,000-square-foot addition will house the Waywayseecappo Child and Family Services offices and other commercial office space.

Our construction team has already received the pre-engineered steel building materials and are ready to start work this August. This second phase of the capital project is a further investment Waywayseecappo First Nation is making into their community.

Take the virtual building tour.

The Double Black Construction team offers its appreciation to Chief Murray Clearsky for his vision and continued success in leading his community toward a prosperous future. Our team has been partnering with ADVA Marketing & Consulting (the project developer), Samson Engineering and U-Build Steel Buildings over the last two years. Together, we are turning the architectural design into a popular destination for policing, community services and events that will stand testament to the community for decades to come.

Read the Original Article:

MFNPS headquarters moving near Brandon

New HQ located on Waywayseecappo First Nation-owned land

About the Project

Phase one construction of the new facility is nearing completion, and the second phase addition commences in August 2025. The structure will be part of a future conference and community centre located at the corner of Highway 10 and the Trans-Canada Highway on land owned by the Waywayseecappo First Nation. We welcome you to visit our construction gallery and project overview .

Rodeos and Construction are Demonstrations of Support

As part of our dedication to Waywayseecappo First Nation, Double Black Construction has been a main sponsor of their annual rodeo for the last several years. Read about our experience at the rodeo in 2024. We continue to learn about the community and its people as we complete our part in building a lasting legacy through the installation of this magnificent and modern structure that incorporates traditional Indigenous design elements. Learn about how the rodeo supports the development of Waywayseecappo’s economic prosperity.

About the author:

A. Paul Mitchell is Head of Research and Business Innovation for Double Black Construction and is an award-winning professional with over 30-years experience in marketing and business strategy. His previous cross-industry experience has helped develop an extensive breadth of skills, including writing, graphic and web design, media relations and operations. Paul holds Executive Master of Business Administration (MBA) and Bachelor of Arts degrees as well as professional certificates in Leadership and Business Analysis from Western University. He also completed Centennial College’s post-graduate marketing and business management program. He lives in London, Ontario with his family. Connect with him on LinkedIn .

Tips When Choosing Your Next Construction Contractor

Wed, 06 Aug 2025 17:53:59 GMT

Construction is an investment in your future. Regardless of what project needs to get done, you and your company will live with the results for years to come. That’s why it’s so important to pick the best skilled and accredited tradespeople to do your work. A well-constructed job looks great and will not cause any issues regardless of how much wear and tear it receives. A poor choice will result in the substandard workmanship that will cause expensive and time-consuming issues in the future. Because of the potential consequences, you need to be sure to choose wisely.

Finding the most qualified and reliable team to do your construction work is the outcome of good research, planning and selection. The time it takes to do your background research is the most important step to ensuring your jobs gets done smoothly and correctly. It is a smart investment of your time before you start building. Double Black Construction offers this advice to help you as you embark on your next project.

Research and gather information.

Start with personal word-of-mouth recommendations from acquaintances who have had similar work done. The key indicators to look for are honesty and transparency, honoring promises, fulfilling commitments, responsiveness to inquiries and privacy. The construction industry can involve many sub-contractors so ask the company if the team members undergo background checks. You’ll also want to learn about the level of training and certification. Check to see if the contractor is a member of a professional association that has standards or a code of ethics.

If you’re receiving multiple quotes, be sure they are each breaking down the phases of work and costs in the same way, so you are comparing “apples to apples”. Most people initially favour the lowest bid – especially if it’s drastically lower than others – but it may not necessarily be the best one. A severely undercut estimate may be a sign the contractor is cutting corners or does not understand your project’s full requirements.

Get the quotes in writing.

Don’t start any work without a written and signed contract that matches the details of the original quote – don’t leave any room for ambiguity or debate. Read and understand the contract completely – if you feel pressured into signing an agreement before you are ready, it may be a sign to move on to another company. It’s always a smart investment to have a lawyer review it, especially if the project cost is substantial. The contract should be specific: it should clearly outline contact information, start and finish dates, a detailed description of the exact work to be done, any material costs, payment arrangements and warranty information. It’s important to specify who is going to obtain any necessary building permits and who’s responsible for cleanup. Make sure all verbal promises are included in the contract. It’s good to know which work will be subcontracted and to get information on the subcontractors. Never sign an incomplete contract and don’t hesitate to questions if you do not understand any portion of it. Your contract needs to address future service issues and explain any warranty coverage. You want to know who’ll be responsible for follow-up repairs and how they will be handled.

Ask for references.

Recommendations to the quality of work is key. Ask the contractor for a list of recent clients and learn about the services they received and their overall experience with the contractor. Key indicators of trustworthiness are if the contractor completed the work on time and stayed on budget. Simply ask, “who you hire this company again?” Walk away if they say anything other than ‘yes’. Sometimes you may want to visit and inspect the contractor's work yourself.

Clarify building permits and any lien waiver.

Correct permits must be obtained before work can start on your project. The contractor will usually obtain the permits, but you’ll likely pay for them – be sure it’s explained in your contract. It’s a good idea to request that all final inspections be completed by the local building official prior to final payment. A mandatory ‘builders lien holdback’ applies in some Canadian provinces, so ensure you understand any financial obligations you may be liable for.

Create a payment schedule.

The contract should include construction benchmarks – a schedule of when certain portions of the construction will be completed by. This will help you keep track of overall progress. Your payments should align to these completion dates, so you are paying small amounts throughout the life of the project. Never pay in full up front. Your final payment should not be due until the work is complete and you have fully inspected it. Do not pay cash; make sure your cheque is written to a company, not an individual. Paying with a credit card not only provides you with reward points, it also gives you recourse should the job not be completed as stated in the contract.

Get a receipt and keep your contract.

Documenting the work in a folder for future reference is good practice and keeps all the necessary paperwork in one easy-to-assess location. Be sure to include a receipt marked “paid in full” when the job is completed, and after you’ve made your final payment. Keep your contract for future reference or if any questions arise after the work is complete.

Choosing the right construction partner is fundamental to your success

Double Black Construction provides this advice based on our extensive years of experience and because it’s part of our standard business practice. We’re happy to quote your next project and to provide testimonials from past clients and examples of our previous work. We’re transparent about our practices and use only certified material providers to offer you the assurance and exact results you want and need.

We’d love to work with you on your next construction project. Visit our Contact Us page and Double Black Construction will provide you with a free consultation and quote.

As Tough As They Come: Rodeo, Like Construction, Requires Strength, Skill and Grit

john@doubleblackconstruction.com (John Lohan) — Tue, 29 Jul 2025 17:12:14 GMT

Hundreds of stampede fans in Brandon, Manitoba enjoyed the thrill of live cowboy competition, proudly sponsored by Double Black Construction.

The sounds of pounding hoofbeats, yells of exertion and cheering crowds rise as much as the clouds of dust as massive, 1,500-pound beasts kick and buck while the toughest athletes hold on for dear life to keep from flying off.

The Waywayseecappo First Nation held their annual rodeo over the July 24 to 27 weekend. It’s an exciting showcase of action between human and animal and their athletic talent. As a competitor, it’s not for the feint of heart. For the hundreds of onlookers, it’s an exhilarating spectacle that’s best enjoyed alongside the steel fencing that separates cheering fans from the chaos .

The family-friendly event featured the best athletes across Western Canada competing in traditional bull riding, barrel racing and team roping. The annual event is held adjacent to the Waywayseecappo Gas Bar and new First Nation community centre project construction site in north Brandon. <learn about the project>

Double Black Construction is once again excited to have sponsored the Waywayseecappo rodeo for 2025. Get an inside look at our experience at last year’s event. Our participation as a key sponsor demonstrates our commitment to the development of a visionary economic and community-building development plan led by Chief Murray Clearsky.

Read the local press coverage, “Rodeo and Revving Engines Light Up Brandon Over the Weekend”.

Beyond the rodeo arena, visitors enjoyed a variety of other activities that appealed to a wide audience. The four-day festival offered a free community barbecue, a car show, beer tent and nightly live music, including country performances from JJ Voss and Downtown Avenue .

The Waywayseecappo Rodeo Experience:

Thrilling Entertainment: Rodeos offer a unique blend of excitement and tradition. From bull riding to barrel racing and team roping, attendees will witness high-adrenaline performances from some of the best rodeo athletes in the region. The events highlight the skills and bravery of the contestants and offer thrilling entertainment for spectators. Each year, the rodeo attracts top talent, ensuring high-caliber competition and heart-pounding excitement. It’s family-friendly fun that’s perfect for everyone!
Community Engagement: The Waywayseecappo Gas Bar Rodeo regularly brings the community together. It’s an excellent opportunity to meet your neighbors, make new friends and enjoy a shared cultural experience. Rodeos are a significant part of Western Canadian heritage. Attending the event allows you to appreciate the skills, traditions and values that have been passed down through generations.
Support Local Businesses: Your participation supports local vendors and helps stimulate the local economy by encouraging the growth of small enterprises.

Photos from this year's event (courtesy of Scramble Studio ):

New Building Supply Facility Almost Complete on Salt Spring Island

apaulmitchell@execulink.com (A Paul Mitchell) — Mon, 21 Jul 2025 21:39:56 GMT

SALT SPRING ISLAND, B.C. – Windsor Plywood and Double Black Construction are working together to create a state-of-the-art building products retail location in Ganges, Salt Spring Island.

The two commercial buildings, connected by a large second-floor mezzanine, cover a total of 18,000 square feet and are supported by a massive concrete retaining wall foundation to protect the structure against water runoff from the area’s hilly terrain.

Windsor Plywood Salt Spring is an award-winning building supply company. The Salt Spring store (operating out of two locations on the Island and named “Store of the Year” in 2025) stands out from other Windsor Plywood locations by offering a full complement of building supply materials to complete any building project whether it’s a renovation, new home or chicken coop. It is independently and locally owned on Salt Spring Island and part of a 60-location family-owned B.C. organization that first opened in 1969.

On June 1, 2021, Windsor Plywood Salt Spring lost their retail store overnight to a fire and has since been operating out of a 4,500 square foot event tent. The construction of the new structure has attracted a lot of excitement, support and pride within the Salt Spring community.

“June 1 is a day I’ll always remember. Fire destroyed our building, and we’ve worked tirelessly to serve our clients the best way possible until a new facility could be built,” explains Jess Harkema, Assistant Manager/Co-Owner of Windsor Plywood Salt Spring. “We’ve managed to keep the operation running, using creative solutions like temporary tents, Sea-Cans and office trailers. It’ll be a relief to finally have our dream facility, precisely designed to meet the needs of all our customers.”

The new sales and storage areas allow Windsor Plywood to increase their inventory of products for industrial and residential clients and will help the business better serve the Salt Spring community. Working with Double Black Construction, facility construction began in November 2024 and continued throughout winter. The location is scheduled to be open to the public in late fall of 2025.

Double Black Construction, located in Abbotsford, is a commercial and industrial construction company that focuses solely on pre-engineered steel building systems . They take pride in completing quality projects on time and on budget for metal building manufacturers across North America. They use local skilled trade labour and domestically sourced materials for all their projects.

Understanding the complete needs for Windsor Plywood’s project plan, the engineers at Double Black Construction developed large, open spans to minimize the need for internal columns as much as possible. This versatile interior space creates customer- and employee-friendly layouts that will optimize the facility for easier and more enjoyable shopping experiences.

Construction using pre-engineered steel framing and concrete means the shopping structure will be strong and maintenance-free for decades to come. The pre-engineered steel building components, including framing and wall and roofing components, were all supplied by Summit Steel Buildings out of Vancouver.

"What separates exceptional erectors is their ability to read between the lines of technical drawings and understand what the client wants and what will work best for their business," explains John Lohan, vice president of construction for Double Black Construction. "Our team invested the time and talent to detect potential issues before they impact the critical path. This requires both knowledge and technical depth that we’ve honed in our two decades of industry experience ."

“We’re proud to partner with important British Columbia businesses like Windsor Plywood to turn their vision into reality. Together we are creating sustainable infrastructure that will help the company grow and provide more opportunity on Salt Spring Island.”

- 30 -

About the author:

Trends and Challenges for the Metal Building Industry

apaulmitchell@execulink.com (A Paul Mitchell) — Tue, 24 Jun 2025 18:32:40 GMT

Commercial and industrial construction has been forever changed by the fabrication and use of pre-engineered building systems. They have become the pre-eminent engineering approach due to their cost-effectiveness, speed of construction and versatility. However, like any construction method, they come with their own set of trends and challenges.

Various players in a successful building project ( manufacturers , architects , engineers , superintendents, skilled trades people, etc.) all play a crucial role in addressing these issues to guarantee the successful execution and completion of pre-engineered metal building systems. Recognizing the challenges early is important to ensuring potential problems can be addressed and corrected ahead of time.

The team at Double Black Construction decided to identify industry trends and a few of the current challenges the industry at large experiences and will work on together to solve. It’s our goal to help improve the quality of the buildings we install on behalf of manufacturers, architects and engineers .

Read how metal building manufacturers gain competitive advantage by delegating installation to us.

Trends in Pre-Engineered Metal Buildings:

Customization: While the term “pre-engineered” might suggest a one-size-fits-all approach, buildings being designed to suit the individual needs of the client has become increasingly important. Clients often demand unique models that cater to their specific location, operational layout or aesthetic choice. Every building needs to stand out. Fortunately, the engineering used in steel building systems is very flexible for creating customized components that fit together into something more architecturally elaborate (unless a square warehousing building is what they want).
Advanced Technology: The use of advanced technologies like Building Information Modeling (BIM) and 3D modeling is on the rise in design and construction. We rely on digital tools more and more at Double Black Construction. We collaborate with engineering firms and manufacturers to leverage these technologies in creating accurate and efficient designs.
Sustainability: We can no longer ignore the growing importance towards sustainable construction practices demanded by clients. Pre-engineered metal buildings are no exception. Most clients are looking for energy-efficient and eco-friendly building solutions. Fortunately, metal buildings are an ideal platform for helping to implement sustainable materials and practices that produce a lower carbon footprint and make buildings more cost-efficient and cleaner to operate.

Challenges for Pre-Engineered Metal Building Installation:

Design Complexity: Despite being pre-engineered, steel structures can still be complex in terms of design and construction, even when compared to other building materials. Digital modelling helps, but engineers and construction teams must continue to ensure that the design is both structurally sound and precisely installed to meet all local building codes. Part of this requires ongoing industry education and hiring superintendents and leaders who remain up to date with their manufacturing partner specifications.
Site-Specific Considerations: Building location conditions, such as soil quality, weight and seismic loads, climate and local regulations, can vary significantly from one area to another. These factors must be considered throughout each pre-engineered metal building project – from the very start when creating an estimate through design and project planning and into construction to ensure their suitability, stability and longevity.
Quality Control: Maintaining consistent quality throughout the manufacturing and construction process is essential. Strong partnerships between manufacturers, engineering firms and trade crews play a huge role in assuring quality control and ensuring work meets design specifications. Close adherence and supervision of processes, completion of detailed punch lists and constant inspection on-site when work is happening ensures construction is being done to exact specifications as outlined by the building plan. Being proactive in creating quality results prevents costly corrections and repairs later.

How Double Black Construction Works with Manufacturers and Engineering Firms to Help:

Design Expertise: Our leadership and trade teams have the technical expertise to complete structurally sound and efficient pre-engineered building projects. We can help customize component design to meet project requirements and ensure compliance with local codes.
Project Management: We provide full turnkey management services , overseeing the entire construction process from design to completion. This includes coordinating with contractors, fabricators and other stakeholders to ensure a smooth workflow. We welcome you to view a few of our successful past construction projects .
Quality Assurance: Double Black Construction implements quality control measures to ensure that the materials used in the construction of each steel building project meet industry standards and that the final structure is precisely constructed, safe and durable.
Cost Optimization: Our extensive experience with a wide variety of metal building systems helps optimize design to minimize material wastage and construction costs while maintaining quality and installation accuracy.
Sustainability Solutions: We can work with fabricators and engineering partners to incorporate sustainable design principles into metal building projects, such as inclusion of energy-efficient HVAC systems and renewable energy integrations (including solar panels).

Read how combined talents and collaboration creates successful building projects.

Go with a Dedicated Installation Provider Who Stays Ahead of Challenges

Pre-engineered metal buildings offer numerous advantages in construction, but they also come with their unique set of challenges. Installers like us, along with our long-standing manufacturing and engineering partners , play a critical role in addressing these challenges by providing expertise in design, project management and quality control, ultimately ensuring the successful execution of metal building system projects .

When it’s time for a reliable and industry-proven installation partner who can handle all aspect of pre-engineered steel building projects – from site excavation and foundation work, to framing and installation of wall and roof systems – give the team at Double Black Construction a call. Let us put our decades of exclusive building construction talent to use. We install metal buildings – that’s all we do .

About the author:

Connect with him on LinkedIn .

Engineers Can Rely on Our Construction Prowess to Deliver Reliable PEMB Projects

john@doubleblackconstruction.com (John Lohan) — Thu, 12 Jun 2025 18:32:16 GMT

Engineers use pre-engineered metal building (PEMB) solutions to address a wide range of client needs, from providing structurally sound and durable structures to optimizing construction time and costs. By leveraging the versatility and benefits of steel (including its strength, durability and ability to be tailored to specific project requirements), engineers can achieve remarkable results in a very short time.

Working with Double Black Construction fills the gap between planning and project completion. Engineering firms trust our teams to precisely and accurately install manufactured systems to exact blueprint specifications. We work on-time and on-budget with expertise and skill to ensure the final building performs to its optimal degree.

Check out the 70,000 square foot indoor golf sports complex we installed in Scarborough, Ontario.

As engineers, once you have completed your design and construction plan, Double Black Construction becomes your full turnkey installation partner to ensure the rest of the project gets completed with only one point of communication. We are the preferred and authorized builder for North America’s largest building systems manufacturers for good reason. From concrete foundations to steel beam or truss framing to final wall and roof components, we’ll ensure the construction optimizes the final structure.

Partners in Project Perfection – Client Needs Are Our Biggest Priority

Here's a more detailed look at how our work with engineers and engineering firms create the ideal business operation solution though exacting installation of pre-engineered steel buildings. Whether clients need more storage or working space, or to house industrial equipment, engineers like you become the hero when their problem is quickly and permanently remedied to their complete satisfaction.

Addressing Client Needs:

Structural Integrity and Durability: Steel buildings are known for their strength and ability to withstand various physical factors, including extreme weather conditions and high usage.
Customization and Design Flexibility: Steel offers a high degree of flexibility for design and construction, allowing engineers to create buildings that meet specific client requirements.
Cost-Effectiveness and Efficiency: Steel buildings can often be constructed more quickly and efficiently than traditional building methods, leading to cost savings for clients.
Meeting Specific Industry Needs: Steel buildings can be adapted for a variety of commercial and industrial applications, such as industrial warehouses, manufacturing plants, cold-storage and aircraft hangars among others.
Sustainability: Steel is a sustainable material, with a high recyclability rate and low embodied carbon.

Your Ideal Architectural Engineering Solution:

Structural Design and Analysis: We can collaborate using shared specialized software and tools to design steel structures, ensuring they meet all relevant building codes and safety standards.
Construction Planning and Management: Delegate us to oversee the entire construction process, from site preparation to final installation, ensuring the project is completed on time and within budget.
Material Selection and Fabrication: Our long-standing relationships with fabricators ensure the steel components are of the highest quality and meet the specific requirements of every project.
Quality Control and Inspection: We share a process to implement rigorous quality control measures throughout our construction to ensure the final product meets the highest standard.

By working with Double Black Construction , you’ll eliminate the challenges most frequently experienced on structural building construction projects.

Material Costs and Availability: We’ll work with you in the best interests of your clients to find the most cost-effective steel solutions while ensuring the construction meets all requirements.
Avoiding Construction Delays: Our team uses efficient project management practices and utilizes innovative construction techniques to minimize delays.
Prevent Material Issues: Our preferred status with manufacturers can address and prevent potential material issues through strict supply chain scheduling while also ensuring quality control measures.

For your next engineering project that requires installation of pre-engineered steel buildings, do not hesitate to get a free quote by contacting us today or calling (833) 322-2722 to speak directly with our leadership team .

About the author:

A Tribute to My Father, Benjamin Melo: The Foundation Beneath Everything I Build

frank@doubleblackconstruction.com (Frank Melo) — Tue, 20 May 2025 20:39:35 GMT

Written by Frank Melo

There are certain people whose influence isn’t just remembered. It’s lived. My father, Benjamin Melo , was one of those people. His example shaped every part of who I am today as a business owner, a leader and a man.

My earliest lessons in work ethic came on our farm in West Lorne. At just 10 years old, I was plowing fields after school. Not because I had to, but because I wanted to help him finish faster. Our weekends were sacred, always reserved for traveling to visit family in London, Ontario or Toronto. That rhythm of earning your time and making it meaningful instilled in me a deep sense of responsibility, loyalty and balance that I carry to this day.

Later, my father opened the first Portuguese market in West Lorne. During my summer breaks, we would wake before dawn every Tuesday and head to the Ontario Food Terminal in Toronto. He hand-selected the freshest fruits and vegetables, and we picked up seafood imported from Portugal so we could serve our local community with quality and care. Watching him work, I learned that great business is about more than transactions. It’s about service, consistency, and pride in what you offer .

In high school, I spent summers working on the tobacco fields. My first year I drove the “boat” – a tractor with a trailer collecting harvested leaves. The next year, I was priming leaves by hand. It was grueling work, but it taught me grit and humility. Every job mattered. No shortcuts. No excuses.

Later in high school, we moved to London in the heart of southwestern Ontario. My father started a concrete foundation company, and I worked with him after school, every Saturday and throughout the summers. Of all the trades I worked in, this was the toughest. And being the owner’s son didn’t make it easier. In fact, he was harder on me than anyone else on the crew. At the time, I didn’t understand why. But as the years went on, I realized he was pushing me because he saw what I was capable of. He was teaching me resilience, accountability, and how to earn respect the right way.

My father lived those values every day. Whether he was working the land, running his business or preparing one of his legendary backyard pig roasts, everything he touched reflected pride, precision and heart.

Even now, I keep in touch with many of his childhood friends. They continue to share stories that reflect his humour, his loyalty and the quiet leadership he carried through life. He built trust. He built friendships. And he built me.

To my father, Benjamin Melo, thank you. You didn’t just give me a foundation. You taught me how to build one, with integrity, consistency and hard work. Everything I’ve created in my life stands on that.

I miss you, Dad. And I see your legacy in everything I do.

Benjamin de Medeiros Melo passed away peacefully with his family by his side on Friday, April 25, 2025. The Double Black Construction team offers their condolences to the entire Melo family.

We welcome you to read his obituary and learn more about this great man.

About the author:

Frank Melo has a construction civil engineering technology and business background with over 25 years of experience as a business owner and contractor. He was born and educated in London, Ontario and now divides his time between projects primarily in Ontario and British Columbia. He can be contacted at Double Black Construction at (778) 951-4766 or by email at frank@doubleblackconstruction.com or through LinkedIn .

Commercial Steel Building Construction Fuels Canada's Economic Growth

frank@doubleblackconstruction.com (Frank Melo) — Fri, 09 May 2025 17:24:50 GMT

Pre-engineered steel buildings have emerged as a cornerstone of Canada's commercial construction sector for reliable and affordable infrastructure growth. As industries across the nation seek growth opportunities, these versatile structures are proving to be instrumental in enabling rapid expansion while supporting sustainable economic development.

Double Black Construction is proud to be an authorized and preferred installer for North America’s top building system manufacturers . We specialize in commercial and industrial construction of pre-engineered steel building systems. We complete quality projects on time and on budget .

Superior Advantages Over Traditional Construction Methods

Pre-engineered steel buildings offer distinct benefits that traditional brick-and-mortar and timber constructions simply cannot match. With off-site manufactured components, on-site assembly is much faster and more efficient. Their lean engineering fabrication and installation processes create more precision, reduce the waste common in conventional building projects and shorten construction timelines by up to 40%. Unlike traditional structures that require extensive on-site fabrication and are vulnerable to weather delays, steel buildings arrive with components manufactured to exact specifications, ready for assembly.

The structural integrity of steel far exceeds that of wood-frame construction, providing superior resistance to fire, mold, pests and climate extremes. This translates to significantly lower insurance premiums and maintenance costs over the building's lifespan. While traditional construction requires regular upkeep and eventual major renovations, steel buildings maintain their structural integrity for decades and can be quickly and easily expanded as needed.

Accelerating Business Growth Through Faster Installation

The pre-engineered nature of steel building components dramatically accelerates project timelines. Businesses can quickly add or expand their facilities to capitalize on market opportunities without the extended downtime associated with traditional construction.

Many Canadian manufacturers have expanded production capacity by 30-50% within a single fiscal quarter by using pre-engineered steel solutions. The smart, efficient engineering with wide open clear spans used by Double Black Construction helps scale capability to keep Canadian businesses competitive in global markets where agility is critical .

Supporting Canada's Economic Pillars

From manufacturing facilities in Ontario to agricultural storage in the Prairies and resource processing plants in British Columbia, steel buildings provide the infrastructure backbone for Canada's key economic sectors. Their customizability allows for specialized environments tailored to specific industry requirements, whether it's temperature-controlled warehousing for pharmaceuticals or clear-span spaces for production.

Steel fabrication, transportation and construction create thousands of skilled jobs while supporting secondary businesses throughout the country. When businesses choose steel construction, they're investing in a ripple effect of economic benefits across multiple Canadian industries .

Advancing Sustainability in Building Projects

Modern pre-engineered steel buildings align perfectly with Canada's sustainability goals. Steel is 100% recyclable, and Double Black Construction builds its relationships with manufacturers that use recycled content in their components and building systems. Precise engineering minimizes material waste during construction – a stark contrast to traditional building methods that typically generate 15-20% material waste.

Solar panels, passive cooling and advanced insulation can be integrated into these designs to significantly reduce energy costs for businesses by up to 40% compared to conventional structures. This mix of eco-friendly practices and lower overhead costs ensures that buildings aid the environment while enhancing profitability for Canadian businesses and growing the economy.

Finding the Right Building Specialist for Your Needs

Pre-engineered steel buildings play an increasingly vital role in providing the flexible, durable infrastructure needed to support business expansion and innovation across the nation. To fully realize the potential of steel buildings, companies need to work with manufacturers and installer companies, like Double Black Construction, that exclusively specialize in pre-engineered steel building construction.

When selecting a metal building specialist, consider the following factors:

In Canada, commercial and industrial steel buildings are reshaping the way businesses approach infrastructure growth. Their ability to deliver affordable, green and durable solutions has made them vital to economic progress. These pre-engineered structures aid the nation’s progress through faster construction and regional development.

The leadership team at Double Black Construction has over 60 years of experience installing pre-engineered steel buildings. It’s their sole focus.

To discuss these opportunities with Frank Melo and our leadership team, use our Contact Us page or speak with us directly at

(833) 322-2722 . You're also welcome to email us at info@DoubleBlackConstruction.com so we can provide you with a free quote

and to start the planning process for your next steel building.

About the author:

Metal Building Manufacturers Gain Significant Advantage by Delegating Installation

john@doubleblackconstruction.com (John Lohan) — Tue, 29 Apr 2025 19:13:05 GMT

Companies need to look for competitive advantage to stand out from the rest of their industry and get more clients. When companies need a new building for any commercial or industrial purpose, they want to be assured it will be built to last with the stability and resilience to serve their operational needs for decades. The long-term value that’s created builds trust and repeat business. An investment in capital assets must provide a good return through a shorter payback period in the short run as well as over the long run by providing dependable service with lower maintenance and repair costs.

It’s difficult to question the value of pre-engineered steel building systems . They are affordable, quick to build and designed to last. The companies that manufacture and sell those systems gain several specific economic and competitive advantages by hiring Double Black Construction for all or some of their installation needs.

Whether it’s to supplement their existing installation capacity or to expand into new geographic areas without spending additional capital, metal building manufacturers soon discover how the Double Black Construction team can become their ideal building partner. They are a premier constructor that completes quality projects on time and on budget every time.

Advantages of Relying on a Trusted Installation Partner

Comprehensive Project Management: As a complete turnkey metal building installer , Double Black Construction offers total project management from foundation to finish. This allows manufacturers to streamline their processes and reduce coordination effort by only having to rely on one provider.

Geographic Flexibility: John Lohan and his teams of skilled tradespeople are equipped to mobilize and work anywhere in North America, providing manufacturers with a reliable installation partner regardless of project location .

Experienced Leadership: John Lohan , Vice President, Construction, and Frank Melo , Vice President, Commercial Operations, have exclusively specialized in pre-engineered building projects their combined 45-year careers. Through their extensive expertise in its project management, they have been responsible for building over 500 structures throughout North America. As a result, manufacturers can trust Double Black Construction to consistently deliver accurate and timely installations.

Industry Experience Benefits Manufacturers Leading to Satisfied Clients

Metal buildings erected by experienced contractors can be completed quickly to significantly reduce construction time and labor costs. Double Black Construction only works with pre-engineering systems – specialization has led to a smoother operational process to complete jobs accurately and more quickly. Their substantial experience has led to a complete understanding for manufacturer systems and designs.

1. Versatility and Knowledge:

As an authorized and preferred builder for many of North America's top building system manufacturers (including Olympia Steel Buildings , Summit Steel Buildings , Behlen , U-Build , Robertson , and Steelway Buildings ), Double Black Construction ensures all manufacturers can rely on their expertise regardless of slight differences in specific systems. Familiarity with the technical designs of each building solution creates effective scheduling and better precision.

2. Reduced On-Site Labor Costs:

Double Black Construction’s exclusive experience in pre-engineered metal buildings is made possible by using their own dedicated in-house teams that require fewer tradespeople. They do not sub-contract the work out to other firms. John and his teams work efficiently with speed and accuracy to complete projects as soon as is reasonable. By performing many phases of construction with their own forces, the company can be cost-efficient and meet tight deadlines to further reduce on-site labor costs for manufacturers and their clients.

3. One Point of Contact:

By partnering with John, Frank and the rest of their engineering and construction teams, manufacturers can ensure consistent, high-quality installations across diverse projects, leading to increased customer satisfaction. Happy clients create repeat business and higher referral sales. We make manufacturers look good through every successful and positive customer interaction.

4. Code Compliance:

Double Black Construction has an exacting procedure for conducting inspections as they work to ensure all projects adhere to national and local specified building codes, reducing potential delays and issues for manufacturers.

5. Year-Round Capability:

Extensive experience allows for construction throughout all four seasons , reducing downtime and enabling manufacturers to meet tight schedules, even in the most extreme locations .

We Focus Solely on Construction so Manufacturers can Concentrate on Increasing Sales

A strong, reliable working relationship between manufacturers and a dedicated builder like Double Black Construction leverages all the advantages and benefits of pre-engineered systems into growth and new sales. We handle all aspects of project management and installation so metal building companies can focus on client relationships, expanding into new territories and manufacturing processes.

Intelligent collaboration improves project delivery, reduces costs and enhances reputations throughout the industry. Speak with the reliable and experience team at Double Black Construction to get started on increasing your market share and brand reputation through cooperation. For a free quote, contact us today or call (833) 322-2722 to speak directly with our leadership team .

About the author:

Beyond Assembly: Turn Metal Building Projects into a Competitive Advantage Through Collaboration

frank@doubleblackconstruction.com (Frank Melo) — Wed, 09 Apr 2025 15:56:11 GMT

Pre-engineered metal buildings represent a critical intersection of engineering precision and field execution within the complex world of commercial construction. When general contractors and engineering firms are looking for an ideal installation partner, they're making a decision that will impact everything from adhering to schedule to long-term building performance. Double Black Construction has positioned itself as more than just an assembly team – they've the strategic partner who transforms what could be project challenges into competitive advantages.

Technical Expertise Working on Your Behalf

Metal building systems have evolved into sophisticated engineered solutions that require construction teams to fully understand the complex details of making components work together and preparing the concrete foundation that can support the resulting load in any terrain. While pre-engineering has simplified on-site construction, it still requires a dependable and experienced team to best know how to execute the details of the plan. Double Black Construction bring its history of pre-engineering expertise to every project:

Specialized engineering knowledge: Their team includes professionals with specific knowledge in foundations, structural design and complex load paths that are unique to this form of structural production.
Advanced modeling integration: Capability to work directly with building information modeling (BIM) systems to identify interferences before they become field issues.

"What separates exceptional erectors is their ability to read between the lines of technical drawings," explains John Lohan, vice president of construction for Double Black. "Detecting potential issues before they impact the critical path requires both experience and technical depth that some teams simply don't possess."

Risk Mitigation Through Precision Planning

For general contractors, sticking to schedule with absolutely certainty represents one of the most valuable project currencies. Double Black Construction has developed methods that minimize timeline risks:

Pre-installation verification: Thorough review of foundation and anchor bolt placement before materials arrive on site, preventing costly realignment delays.
Comprehensive material handling: Specialized equipment and protocols that eliminate material damage common with less experienced crews.
Weather contingency planning: Strategic phasing approaches that maximize productivity even during challenging conditions. [Read about how Double Black Construction is able to construct in extreme climates and during winter.]

Recent projects have demonstrated how this approach translates to measurable advantages. Double Black Construction completed a welding shop in Nanaimo, a storage shed in Langley and a jet fuel pump facility at Vancouver’s YVR airport that required overcoming mechanical complications and tight deadlines by demonstrating unified communication with clients to complete the projects on time and on budget.

Reliable Schedules Using Specialized Crews

The efficiency difference between general labor crews and specialized metal building installation tradespeople becomes most apparent when measuring production rates. Double Black Construction consistently delivers:

30% faster completion rates using pre-engineering than for similar projects using traditional construction materials and methods,
Specialized, professional crews with dedicated teams focused specifically on preparing foundations, primary structural framing, and wall and roofing system components.

For general contractors, this translates directly to guaranteed project timelines that allow the client to begin operations exactly as planned.

Quality Assurance Systems That Deliver Certainty and Add Value

The Double Black Construction has developed proprietary quality control (QC) protocols with a goal to exceeding industry standards. The company’s leadership actively engages with engineering and design teams and applies strict QC culture to enhance project outcomes:

Progressive inspection methodology: Regular review of progress and documenting at each finished phase of installation rather than solely at completion
Dimensional control protocols: Laser-based verification systems that ensure alignment tolerances adhere to manufacturer specifications
Weathertight verification: Comprehensive testing of envelope systems before project completion.

"The key to successful projects comes down to organization and good punch lists," Lohan notes. "Punch lists serve as a critical quality control measure, ensuring all project elements are thoroughly reviewed, completed and inspected to the highest standard before final handover."

Read the five steps Double Black Construction uses to improve quality control on the jobsite.

Work with Us: Strategic Partnership, Not Just Subcontracted Labor

For general contractors and engineering firms facing the challenges of today's construction environment, the selection of an ideal metal building erector represents more than just a scope assignment – it's a strategic decision that impacts overall project success.

Double Black Construction has positioned itself as a true partner that brings specialized expertise, risk mitigation capabilities and measurable performance advantages to every project. By elevating building construction to a strategic advantage, they can become a strategic partner that will help increase your construction capacity, raise your competitive value and grow your business. When your next project demands certainty, expertise and excellence in metal building erection, Double Black Construction is a clear choice in delivering confidence .

To discuss these opportunities with Frank Melo and our leadership team, use our Contact Us page or speak with us directly at

(833) 322-2722 . You're also welcome to email us at info@DoubleBlackConstruction.com so we can provide you with a free consultation.

About the author:

Safe Travel Secured by Steel Building Construction

frank@doubleblackconstruction.com (Frank Melo) — Thu, 13 Mar 2025 20:30:56 GMT

When Vancouver’s airport needed more capacity to deliver jet fuel for over 20,000 aircraft and two million passengers, they turned to trusted partners to build the facility to safely store the pump equipment .

Metal buildings serve many purposes. Their practicality, affordability and durability make them an ideal industrial building solution for a wide variety of company needs. In the case of Vancouver Airport (or YVR as it is lovingly known by its airport IATA code), one critically important use of facilities is to safely store jet fuel and house the pumps that transfer it to aircraft.

When Vancouver Airport Authority recognized the need for additional mechanical services, they worked with RAM Consulting (an engineering project delivery firm and experts in infrastructure) and chose Double Black Construction to install the structure that would house their new fuel pumps and equipment.

A Structure to Support Massive Logistical Operations

Managing the administration and logistics for a major airport like YVR is no easy task. On a monthly basis, the Vancouver Airport Authority safely handles over 2 million passengers, 29,000 tonnes of cargo, 20,500 total aircraft and an additional 1,700 non-runway craft, such as floatplanes and helicopters [ source ]. These vehicles require a lot of fuel to make them go. The need for more productive industrial facilities is constant. Protection and functionality are critical: safe storage and distribution of jet fuel via pumps need to be securely housed and protected. Aviation pumps are specialized devices designed to transfer fuel from storage tanks to aircraft. They are engineered to handle the unique requirements of aviation fuel, ensuring that it reaches the aircraft in the right quantity and under optimal pressure.

They trust expert contractors and firms to help manage all the construction and maintenance a system like that requires. One such partner is RAM Consulting (RAM), a project delivery firm founded in 2007. They are delegated with successful management of Canada’s largest infrastructure projects, from major highways to pipelines. The company’s comprehensive service offerings engages all aspects of project delivery, including multi-disciplinary engineering, project and construction management, and quality and safety management.

Double Black Construction collaborates with engineering firms on building projects. Companies like RAM Consulting find working with a speciality pre-engineered building installer allows them to focus client relationship, knowing the project will get done on time and on budget. When it came to adding additional jet fuel pumps, RAM Consulting took on the responsibility to ensure they were installed correctly and left the facility construction to a reliable partner.

The Ideal Building Solution for Any Engineering Need

Working Double Black Construction installed a new 26’ x 50’ metal structure with a symmetrical gable to serve as a jet fuel pump facility. The site lay adjacent to several other existing buildings, which meant crews had to work around obstacles while they added the concrete foundation and installed the metal building’s wall and roofing systems.

Collaborating closely with RAM Consulting engineers, the team designed and supplied the exact building solution to meet the strict safety and structural demands to house jet fuel pumps and fuel lines. The job site lacked a base strong enough to support the weight, so they excavated and added a more adequate concrete foundation. Installation was added to the interior, but windows and doors were not necessary due to ventilation requirements.

View photos from the entire construction process at this gallery.

“A heartfelt thank you to the entire team!” says Jose Gonzalez (BSEE), the construction manager for the project for RAM Consulting. “Their dedication, hard work, and unwavering commitment have been instrumental in our success. I've been consistently impressed by their skills, positive attitudes and willingness to go the extra mile. It's been a privilege to collaborate with such a talented and supportive group.”

The Biggest Organizations Count on Us for Their Building Construction – So Can You

The leadership team at Double Black Construction has over 60 years of experience installing pre-engineered steel buildings. It’s their sole focus. The company continues to grow based on the success they’ve had working with engineering firms to deliver high-performance wall and roof systems.

Pre-engineered metal structures are an ideal solution for any infrastructure project. Let us be the one-turnkey provider for your construction needs – we’re ready to build when you are.

To discuss these opportunities with Frank Melo and our leadership team, use our Contact Us page or speak with us directly at

(833) 322-2722 . You're also welcome to email us at info@DoubleBlackConstruction.com so we can provide you with a free quote

and to start the planning process for your next steel building.

About the author:

Construction Mercenaries: Have Crews, Will Travel Anywhere, Anytime to Install Steel Buildings

john@doubleblackconstruction.com (John Lohan) — Thu, 27 Feb 2025 19:13:27 GMT

Double Black Construction has the talent, tools and techniques to successfully install your pre-engineered metal building – we support any manufacturing system with the proven experience to get the job completed on time and on budget.. .

Borderless Building Solutions for Metal Building Manufacturers

In the competitive pre-engineered metal building (PEB) industry, the quality of installation can make or break a roofing and wall system supplier’s reputation. Whether your manufacturing facility is in Calgary or Chicago, Ontario or Texas, having a reliable installation partner is crucial to success. Double Black Construction has emerged as the premier cross-border installation specialist serving metal building manufacturers, general contractors, engineering firms and architects throughout North America .

Specialization in PEB Makes the Difference

Founded by industry veterans John Lohan and Frank Melo , Double Black Construction brings decades of specialized experience to every project. Their leadership has successfully installed over 500 pre-engineered metal buildings across diverse environments and challenging conditions throughout Canada and the United States.

Take a look at some of our project videos on YouTube.

What sets the Double Black Construction team apart is their complete mobility – they aren't just another local contractor with limited capabilities. Their specialized crews can mobilize quickly with all necessary equipment and expertise, regardless of where the project site will be located. They’ve built almost everywhere – from frozen tundra of Nunavut to sunny deserts of Arizona .

One Installation Team for All Manufacturing Systems

Metal building manufacturers know their proprietary systems often require specialized installation knowledge. Double Black Construction has worked with most of the major manufacturers and their building systems (usually as one of their preferred and authorized builders), making the team an ideal partner for any supplier. No need to train new contractors or worry about installation quality – Double Black Construction’s experienced skilled tradespeople understand the nuances of different systems to execute with precision .

Taking the Burden Off Manufacturers

For metal building suppliers , Double Black Construction offers a compelling value proposition: focus on what you do best – manufacturing quality buildings – while entrusting the installation to proven professionals. This partnership approach eliminates several critical pain points:

No need to maintain in-house installation teams across multiple regions
Reduced liability concerns with professionally trained and safety-certified crews
Consistent quality standards regardless of project location
Simplified logistics with one installation partner for multiple regions
Enhanced customer satisfaction with proper, professional installation.

Beyond Installation: A Complete Partner

Double Black Construction does it all on your behalf. The company is a complete turnkey builder from site excavation, foundation and framing to system installation . Their comprehensive approach includes:

Full project management capabilities, including concrete foundation and retaining walls
Expert communication with all stakeholders
Rigorous safety protocols meeting both Canadian and U.S. standards
Problem-solving abilities when on-site challenges arise
Flexibility to adapt to changing timelines and conditions.

Proven Track Record of Success

Double Black Construction’s portfolio speaks volumes about their capabilities. Projects like the Waywayseecappo Community Centre in Brandon, Metro Golf Sportsplex in Scarborough, and Big Sky Studios in Winnipeg demonstrate their versatility across industrial and commercial sectors. Their work spans simple structures to complex, custom installations requiring specialized expertise.

Your reputation is on the line. Trust us to make you look great to clients. Metal building manufacturers understand how final installation quality directly impacts their reputation. By partnering with Double Black Construction, you ensure that your meticulously engineered and manufactured buildings are installed with the same level of care and precision that went into creating them .

Ready When You Are, Wherever You Are

Don't let borders or geography limit your business potential. Double Black Construction stands ready to deploy their installation expertise anywhere your business takes you.

Contact Double Black Construction today to discuss how their cross-border installation capabilities can strengthen your business offerings and expand your market reach . For a free quote, contact us today or call (833) 322-2722 to speak directly with our leadership team .

About the author:

Building Durable Concrete Retaining Walls on Salt Spring Island, B.C.

john@doubleblackconstruction.com (John Lohan) — Thu, 13 Feb 2025 15:04:07 GMT

In the rugged terrain of Salt Spring Island, British Columbia, the importance of a robust foundation cannot be overstated. Double Black Construction's recent project on the island demonstrates our expertise in constructing defensive concrete retaining walls that stand the test of time, overcoming geotechnical challenges.

British Columbia's diverse landscape and topography presents unique engineering challenges for construction. Uneven terrain, landslide risks, shifting soil conditions and persistent water runoff demand extensive site preparation before concrete can be poured or steel framing installed .

Site Excavation and Preparation

Most of our projects – and this one in particular – begin with thorough site excavation. On Salt Spring Island, the challenging location involved creating a level surface for the building's foundation. In hilly areas, concrete retaining walls can be a crucial addition, providing resistance against soil shifts and water runoff while offering a strong barrier against potential landslides.

When our leadership team analyzed the building requirements to determine the extent of engineering required, they conduct a thorough structural analysis to determine the complexity of the foundation needed for the job:

Building weight and size
Seismic and weight loads
Soil strength and stability
Ground slope

These factors guide critical design decisions, ensuring the foundation meets both structural and environmental demands. A well-designed foundation serves multiple purposes:

Provides a level platform for the structure
Protects against seismic activity and severe weather
Keeps water and dampness out of the building

In the case of the Salt Spring Island project , a nearby slope was going to be an ongoing issue, requiring a supporting concrete wall to protect and reinforce the rest of the steel framing and wall systems. The team relies on the power of concrete to cast a heavy-duty barrier to protect the structure .

Reinforcing the Structure with Cast-in-Place Concrete

Concrete remains the material of choice for commercial structures due to its durability and versatility. At the Salt Spring Island site, Double Black Construction employed cast-in-place concrete supported with metal rebar for the retaining wall, a method favored for its structural integrity and adaptability to various shapes and curves.

Constructing strong foundational walls requires building wooden forms (to contain and shape the concrete), a rebar framework (to reinforce it and enhance load-bearing capacity), pouring in concrete (in controlled phases), allowing sufficient time to set and then removing all the casting materials. Double Black Construction utilized FormPly, the commercial name of the form casts, to construct the foundation and retaining wall. This advanced forming system ensures precision and strength, crucial for the long-term stability of the building.

Managing water runoff is a crucial aspect of foundation design, particularly in B.C.’s wet climate. While the formwork was being constructed, our team simultaneously installed drainage systems to control subsurface water and prevent hydrostatic pressure buildup. These measures help to maintain the structural integrity of the retaining wall and foundation over time .

Understanding Local Conditions to Build Engineering Foundations for Longevity

Double Black Construction's work on Salt Spring Island exemplifies our commitment to creating the appropriate foundation to support the needs of local conditions. By anticipating future challenges and employing advanced techniques, we ensure clients receive a maintenance-free, dependable structure that will serve them for decades.

In the demanding landscape of British Columbia, where the ground beneath our feet is as dynamic as the structures Double Black Construction builds upon it, a solid foundation isn't just important — it's everything. Our company’s expertise in this crucial aspect of building installation continues to set the standard for precision, durability and reliability, making us a trusted partner for manufacturers, general contractors, engineers and architects alike.

Double Black Construction works with North America’s largest and most reputable pre-engineered building manufacturers to deliver your ideal pre-engineered commercial or industrial facility. For a free quote, contact us today or call (833) 322-2722 to speak directly with our leadership team .

About the author:

Grow Your Business Through Collaborative Partnerships

frank@doubleblackconstruction.com (Frank Melo) — Tue, 14 Jan 2025 16:53:40 GMT

Joining forces with a dedicated pre-engineered building installer like Double Black Construction creates opportunities for additional projects and greater revenue.

One of the smartest strategies for business growth is to specialize in what you do best and find partner firms to handle complementary functions. By combining specializations and expertise, companies can discover and create more competitive value to grow revenues and break into new markets, even if they’re operating on opposite sides of the continent.

That’s what Double Black Construction has mastered. By focusing solely on the construction and installation of pre-engineered steel buildings , we’ve become the go-to delegated partner for North America’s top building system manufacturers and regional suppliers. Consider us your ideal sub-contractor for industrial and commercial facility projects – specialized, efficient and always able to get the job completed correctly, on budget and on time.

Breaking Through Growth Barriers

Every business faces obstacles to expansion:

Capital constraints that limit how much more investment can go into expansion
Skilled workforce shortages or extensive trades training
Equipment and capacity limitations – even large companies can only take on so much work at a time
Geographic limitations for supervision, supply, transportation and staffing

Partnering To Increase Project Revenue

Working with a lean organization like Double Black Construction solves many of these constraints and helps your company grow revenues by taking on more projects.

Traditionally, two ways exist to grow your business: intensifying operations in your existing territory or expanding into new frontiers. By delegating the installation to a dedicated builder like Double Black Construction, you can do both without burning through capital or being burdened by upfront costs and additional investment.

1. Overflow Management: Tackle more projects immediately without the permanent overhead of additional staff and equipment. increase volume of business in immediate/existing area.

2. Geographic Expansion: Why let golden opportunities in distant markets slip through your fingers? With Double Black Construction as your installation partner, you can confidently bid on projects anywhere in North America. We're your boots on the ground, ensuring every installation meets or exceeds standards.

Why Work with the Double Black Construction Team?

We're not just another construction company – we're steel building installation specialists. It's literally all we do, and we do it with the precision. We only provide construction services for building system manufacturers and suppliers; we do not sell buildings or install them directly for retail or B2B clients. We work on your behalf.

You’ll receive the top-quality work, to all local code, fully guaranteed and insured. We supply the manpower, equipment, site supervision (from site, excavation, foundation, and concrete to steel framing, roofing and wall systems to final inspection) for one price.

Our comprehensive service package includes:

Complete site preparation and management
Foundation and concrete work
Steel framing and roofing/wall system installation by certified experts
Final inspection and quality assurance
One point of contact
Competitive and attractive pricing

Our Track Record Speaks Volumes

We've successfully worked with industry leaders including Behlen Steel Buildings, Steelway Building Systems, Robertson Building Systems, Nucor Building Systems and many more. They trust and recommend us – so can you.

Our leadership team brings together over 60 years of combined experience in pre-engineered building systems, with certified engineers and installation experts who know metal building systems inside and out. We know building systems from a technical and engineering perspective, so they’ll get installed exactly to drawing specification.

Focus on What You Do Best

Focus on your core strength – building and maintaining relationships with new and existing clients. Let us take care of all day-to-day details of your building installation while you land new business. We’ll complete your pre-engineered building construction with precision, get the job done right and make you look great!

Don't let another opportunity slip away. Partner with Double Black Construction and create something bigger than buildings – build an empire.

To discuss these opportunities with Frank Melo and our leadership team, use our Contact Us page or speak with us directly at (833) 322-2722 . You're also welcome to email us at info@DoubleBlackConstruction.com so we can provide you with a free consultation.

About the author:

Lessons I’ve Learned From a Lifetime Career in Metal Building Architecture and Engineering

frank@doubleblackconstruction.com (Frank Melo) — Thu, 05 Dec 2024 20:52:06 GMT

Frank Melo answers questions to provide career advice and perspective from his experience leading and managing pre-engineered steel construction projects across North America.

Mentorship is an essential part of the trades. Most skilled tradespeople get their start as apprentices and it’s a key way for the next generation of professionals to learn about the craft. I got my start at an early age working closely with my father. He was a huge inspiration who taught me so much, and who helped me develop my love for building that continues to this day. I find there’s no better feeling than the accomplishment of taking an idea and transforming it into a completed structure or work that people can enjoy for years to come.

Part of good mentorship is giving back. I particularly enjoy training new crew members, listening to and answering their questions and helping provide whatever assistance or tutelage is possible. Our knowledge and experience gets passed along, and the skills and techniques save frustration as they quickly learn a better way to get things done.

As we network through various trade events or association gatherings (I am so excited every time I can meet peers through the Vancouver Regional Construction Association ), or with our activities promoting our business online, our team receives job enquiries. And occasionally I get asked questions from ambitious young talent about career growth, which I much prefer. I’m always happy to answer.

Recently, I received a LinkedIn message that got me thinking back to when I was first starting out working with my father. I figured I would turn what I shared into a post about career advice...

Thank you to Nidhi Chaudhari , a promising BIM specialist and architectural technologist who is passionate about sustainable design and reached out to me as someone who’s three years into their architectural design profession. I appreciate the opportunity to share what I’ve learned.

Supportive Teams Create Successful People

Leading complex projects to success outcomes requires building strong relationships, with crews, engineers, architects, our suppliers, clients and even those in competing firms. Every industry can be competitive, but when you’re someone who’s passionate about the construction sector, being involved and getting to know others who are equally excited about their vocation only makes everyone better. Networking and mentoring are the easiest way to establish yourself and build a rewarding career.

No one succeeds by exploring a well-trodden path on their own. It’s vital to build strong connections so you can navigate the challenges of the industry with the help of others. Sometimes a quick suggestion or a little advice goes a long way in transforming how you get things accomplished. I get particularly inspired by how technical expertise can be combined with strong interpersonal skills to create lasting relationships.

Pick a Path and Stick To It

The ability to take a vision and transform it, through architecture and engineering, into a tangible thing is exciting and rewarding that provides plenty of opportunities to grow. My business and career focus has been in specializing on pre-engineered steel buildings. Construction and engineering are such broad fields that it would be impossible for one person to become an expert in everything. I suggest carving out a niche in what you enjoy best and then relying on others who specialize in other areas to form working collaborations that allow you to take on bigger and bigger projects without stretching your talents and workload too thin. I have connections with architects, plumbers, electricians, surveyors, engineers, painters, truckers, suppliers, manufacturers, crane operators and administrators who can be delegated specific responsibilities that can get done while I focus my efforts elsewhere.

Taking on too many responsibilities is the quickest path to burnout and frustration. Teamwork truly makes the dream work .

Four Suggestions For Career Growth

Here are other practical ways people can accelerate their career path and improve their opportunities to get where they want to be.

1. Advice for starting out:

Focus on developing both your technical and interpersonal skills. Employers value team players who can collaborate effectively while bringing technical expertise to the table. Seek out internships or entry-level roles that expose you to various aspects of construction management, and always be proactive in seeking feedback and learning opportunities.

2. Develop key skills and earn certifications:

Early in my career, I found that having strong technical knowledge was crucial. Certifications like Project Management Professional (PMP), Construction Safety Training Systems (CSTS), and specialized training in steel construction made a significant difference. Building a solid understanding of project estimation, scheduling and structural design was also invaluable. In Canada, familiarity with building codes and regulations (e.g., National Building Code of Canada) is essential.

3. Building connections:

Networking is key in this industry. I recommend joining professional organizations like the Canadian Construction Association (CCA) or your local construction association. Attend industry events, seminars, and trade shows to meet peers and potential mentors. LinkedIn is also a fantastic tool – engage with posts, share your insights and connect with professionals who inspire you.

4. Navigating challenges:

The industry can be fast-paced and demanding, but resilience and adaptability go a long way. Emphasize your willingness to learn and don’t shy away from taking on challenging projects. Understanding cultural nuances in communication and work styles within the Canadian industry culture is also helpful.

Good Luck and Thank You!

I hope my perspective will be helpful for those starting out on their career journey. I usually end up learning as much as I give when I speak with others. Most people when asked are willing to share their experiences to help encourage the next generation. Of course, not everyone is as open so don’t get disheartened when a busy manager can’t make time to help.

I want to emphasize how important it is to be resilient and adaptable. It’s a reminder to embrace challenges as opportunities to grow and stay motivated to continue developing both your technical expertise and industry connections.

In case it’s helpful, here’s a list of the types of professional connections I’ve built over the years:

1. Structural Engineers

2. Project Managers

3. Construction Foremen

4. Steel Erectors

5. Welders

6. Crane Operators

7. Riggers

8. Concrete Contractors

9. Electrical Contractors

10. Roofing Specialists

11. Cladding Specialists

12. HVAC Installers

13. Steel Fabricators

14. Fasteners and Hardware Suppliers

15. Roofing and Insulation Providers

16. Equipment Rental Companies

17. Architects

18. Building Code Consultants

19. Environmental Engineers

20. Permitting Officials

21. Safety Inspectors

22. Structural Inspectors

23. Real Estate Developers

24. Industrial Clients

25. Agricultural Clients

26. General Contractors

27. Bankers

28. Financial Advisors

29. Insurance Providers

30. Legal Advisors

About the author:

Steel is Ideally Suited for Creative Architecture and Façades

Thu, 21 Nov 2024 00:22:01 GMT

Commercial and industrial metal structures must be built to serve three main functions: they suit the needs of the business, look good and be built to last. Pre-engineered steel building systems enable architects to provide their clients with optimal working conditions that are durable yet offer design and engineering freedom so their creativity can go wild.

Think of pre-engineered building systems as the ultimate form of Lego. Individual components are manufactured in bulk and can be ordered in any combination to create virtually any architectural vision.

And thanks to its strength, flexibility and appealing look, steel is a remarkable building material that can support any design feature. There’s no limit to what can be achieved. Consider huge, open central spaces, dramatic cantilevers, shapely exteriors, and curved forms – only steel's exceptional high strength-to-weight ratio can realize these concepts . When used in compact cross-sections, steel weighs about 60 percent less than concrete and is eight times stronger in tension and shear strength. Unlike brick, mortar, wood, and other materials with structural limitations, steel offers unprecedented design potential.

When architects aim to impress clients with modern, sophisticated designs that captivate both the public and critics, pre-engineering systems are the ultimate solution to expressing your vision.

Three Reasons Why Creative Architects Demand Steel

A quick overview of why architects will inevitably need pre-engineered building systems:

Unparalleled design freedom
Long-lasting aesthetic appearance with minimal maintenance
Precise engineering using laser-cut metal for superior weather protection

1. Design Freedom

Steel is ideal for framing, roofing, wall and façade systems requiring high load-bearing capacity and large spans due to its significant strength . Buildings can offer large open areas with bridging and massive windows. Its reliable tension and compression characteristics allow for versatile designs, including curved or irregular shapes. Designers can push the boundaries of imagination to create extraordinary architectural feats.

Metal design offers architects a canvas of design possibilities:

Smooth, contemporary metal paneling
Intricate perforated metal patterns
Resistance to harsh weather conditions

2. Maintains Its Look

Modern architecture demands more than just structural integrity. Steel building systems excel in maintaining their aesthetic appeal over decades with minimal maintenance . Metal façades provide architects with an extensive range of design possibilities, from sleek, smooth metal paneling to intricate perforated patterns. These façades offer significant durability and longevity benefits.

Despite being lightweight, metal façades can:

Withstand harsh weather conditions
Resist corrosion and fading
Maintain their appearance over time
Reduce the need for frequent repairs or replacements

3. Precision and Fit

Pre-engineering’s use of off-site manufacturing means each component can be cut and formed to exact measurements. System components can be assembled with a minimum of holes or bolts so once the framing is in place, roofing, cladding and walls systems can create a protective shell external threats like water and excessive heat or cold.

Digital fabrication using computer-aided design (CAD) allows for creating complex geometric patterns with exceptional accuracy, ensuring perfect fits and optimal performance. Wall systems and cladding serves are fitted tightly together to outperforming in several critical functions:

Controlling external weather intrusion
Allowing internal water vapor escape
Contributing to acoustic and thermal insulation
Enhancing fire resistance

Steel is More Than a Material, It’s a Canvas

Pre-engineered steel building systems offer architects unprecedented creative freedom, durability and performance, making them an ideal choice for modern commercial and industrial building design.

For forward-thinking architects and developers, steel is more than a building material – it's a canvas of possibilities. It offers an unparalleled combination of strength, flexibility, aesthetic potential and environmental responsibility. From the sweeping curves of modern museums to the precise geometries of high-tech industrial facilities, steel continues to push the boundaries of what's possible in architectural design .

As construction technologies evolve and environmental considerations become increasingly critical, steel stands ready to meet the challenges of 21st-century architecture. It's not just a material; it's a solution – adaptable, sustainable, and limited only by the imagination of those who design with it.

Contact our leadership team or speak with us directly at (833) 322-2722 . You're also welcome to email us at info@DoubleBlackConstruction.com so we can provide you with a free quote and consulting.
Submit your drawings and get a quote online!

About the author:

Rust Never Sleeps: Preventing Corrosion in Steel Framing and Panels

john@doubleblackconstruction.com (John Lohan) — Fri, 08 Nov 2024 16:35:58 GMT

If buildings were superheroes, steel would be wearing the cape. Strong, versatile and economical, steel has revolutionized modern construction , enabling everything from soaring skyscrapers to sprawling warehouses. But even superheroes have their kryptonite, and steel's arch nemesis is decidedly less amazing: good old-fashioned rust .

The Less Shiny Truth

Here's the irony: steel, for all its mighty strength, is constantly trying to return to its natural state. It wants to go back to its roots – iron oxide, or as we commonly know it, rust. This isn't just a cosmetic issue. When steel corrodes, it affects its core strength. The resulting rust takes up more space than the original metal, creating internal stress that can lead to further cracking and peeling. With limited area, something's got to give.

The process is ruthlessly efficient: once rust takes hold, it creates tiny holes that welcomes more water and oxygen, weakening the steel from the inside out. Left unchecked, this unwanted transformation can eventually compromise structural integrity. Nobody wants to imagine their building akin to a future house of cards.

Fighting Back: The Anti-Rust Arsenal

Fortunately, the pre-engineered metal building industry is not defenseless against the rust menace. Here are the key strategies modern manufacturers and builders like Double Black Construction are using to keep steel structures standing strong:

1. Passive Protection: The Shield Approach

Think of passive protection as steel's raincoat. By applying protective coatings that create a tight barrier, those troublemaking elements – oxygen, water, and salt – are kept away from the steel. The less permeable the coating, the better it works at keeping moisture at bay.

2. Active Protection: The Sacrificial Strategy

This is where zinc becomes our unsung hero. When applied to steel (either during the steelmaking process or afterwards), zinc acts like a bodyguard, literally sacrificing itself to protect the steel beneath . It preferentially oxidizes when in contact with the steel substrate, and as a bonus, it corrodes more slowly than steel would on its own. Aluminum and magnesium can play similar protective roles, particularly in maritime applications.

Read about the anti-corrosion research Double Black Construction is involved with to improve the lifespan of steel.

3. Smart Design: An Ounce of Prevention

Sometimes the best defense is a good offense. Double Black Construction works with North America’s premier manufacturers to employ smart building design that can significantly reduce corrosion risks:

Avoid creating moisture traps or crevices where water can lurk
Ensure proper drainage around steelwork
Keep designs simple when necessary – flat surfaces are easier to protect than complicated shapes
Provide clients with plans for future maintenance and access
Insulate steel from contact with other materials when necessary

4. Material Selection: Choosing Your Hero

Although stainless steel might seem like the obvious solution (it's in the name, after all), it's impractical for large-scale construction. It's unreasonably expensive, harder to weld and better suited for smaller applications. Stainless steel is produced in an electric art furnace where carbon and various alloys of chromium (such as nickel or silicon) are melted together to transform the metal to a much harder and water-resistant metal material that won’t rust. For this reason, strategic small components made from alloys are used in key connections to provide the right balance of protection and practicality.

Waging the Strategic War Over a Lifetime

Steel remains one of construction's most valuable players, and these corrosion issues typically only become significant decades after construction. With proper planning, protection and maintenance, steel structures can stand proud and strong for generations.

Remember: rust may never sleep, but neither do the innovations in corrosion prevention. By implementing these strategies, Double Black Construction and their manufacturing partners ensure our steel buildings remain standing tall, leaving rust to seek out its nefarious oxidizing activities elsewhere.

Now if we could just figure out how to apply these same principles to protect our cars from rusting in the winter...

Double Black Construction works with North America’s largest and most reputable pre-engineered building manufacturers to deliver your ideal pre-engineered commercial or industrial facility with the latest anti-corrosion technology. For a free quote, contact us today or call (833) 322-2722 to speak directly with our leadership team .

About the author:

John Lohan has over 15 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction at (833) 322-2722 , by email at info@DoubleBlackConstruction.com or on LinkedIn .

Questions to Ask When Selecting a Steel Building Installer

frank@doubleblackconstruction.com (Frank Melo) — Fri, 01 Nov 2024 19:07:27 GMT

In today's complex construction industry, finding the right partner to erect your pre-engineered steel building can be challenging. With numerous companies competing for your business – many with limited track records and minimal verifiable references – how do you identify a trustworthy and competent installation partner?

Due diligence is vitally important. The key to a successful pre-engineered steel building project lies in selecting a company that combines technical expertise with strong project management skills and clear communication. The best way to find a reliable erector for is through referrals from manufacturers and other leaders in the field along with your own research asking intelligent questions and getting the direct, honest answers you require.

That’s why you’ll see Double Black Construction is the preferred builder for so many leading companies. They have the industry experience and specific engineering knowledge of the pre-engineering systems designed by North America’s top manufacturers . Their work as an authorized builder installer means they have the technical expertise and recommendation to ensure the work gets done properly to specification and exacting measure. You only need to see Double Black Construction’s archive of past projects to get an understanding of why the team is so recommended .

Ask the Right Questions About Steel Erection

Selecting the right professional steel erectors for your project begins with getting multiple bids and being sure to ask potential firms the right questions. The following series of questions will help you gauge the steel erector's expertise, reliability and suitability for your specific steel construction needs, ensuring your project is in capable hands. If answers are vague or the representative is uncomfortable with providing straight answers, it could be a red flag to look elsewhere. When evaluating potential installers, consider these crucial factors:

Experience and Expertise

How long has the company been in business?
Do they specialize in pre-engineered metal building assembly?
Are they authorized builders for major manufacturers?
What is their track record with similar projects?

Team and Resources

How many experienced framers will be dedicated to your project?
What specialized equipment do they own or have access to?
Do they handle all work in-house or rely on subcontractors?
How many projects do they manage simultaneously?

Project Management

Who will supervise the construction site?
How frequently will the lead erector be present?
What is their communication protocol during the project?
How do they handle unexpected challenges or changes?

Verification and References

Can they provide references from recent and past projects ?
Are they willing to show you completed buildings similar to your project?
Do they have proper licensing and insurance?
What warranties do they offer on their work?

Price isn’t everything...

In construction, you truly get what you pay for. If you only consider price, and not other factors (such as experience, focus and a portfolio of successful past jobs), you might end up with an incomplete or unsatisfactory finished building framing just to save money. While it's tempting to choose the lowest bid, remember that quality steel building installation requires expertise, proper equipment, and experienced labor. Professional installers invest in proper equipment and experienced teams, which is reflected in their pricing. The long-term cost of doing upgrades and repairs or living with a less-than-ideal facility, add up and will cost more in terms of time and money than doing the construction correctly in the first place. An adage says, “if it sounds to good to be true, it probably is”.

So, beware of a bid that seems unreasonably low, or considerably lower than all the others. A low-ball bid may be one of the warning signs of an inexperienced or unscrupulous contractor who might disappear before the job is complete. Good quality craftsmanship is a premium service that deserves a fair price in order to get precision and durability that will ensure your building lasts a lifetime.

Find the Ideal Framing and Installation Partner Through Insightful Answers

Selecting the right steel building installer is crucial for your project's success. Focus on finding a reliable and experienced partner, such as Double Black Construction , who demonstrates:

Proven experience and expertise
Strong project management capabilities
Clear communication
Quality-focused approach
Transparent pricing and processes
Solid manufacturer relationships

Remember that while competitive pricing is important, the true value lies in quality workmanship that ensures your building will stand the test of time. Take time to thoroughly vet potential installers – your diligence during the selection process will pay dividends throughout your building's lifetime.

For an accurate quote and to get the answers to your questions, please contact our leadership team through our Contact Us page or speak with us directly at (833) 322-2722 . You're also welcome to email us at info@DoubleBlackConstruction.com so we can provide you with a free consultation. Submit your drawings and get a quote online!

About the author:

Braving the Challenges of Arctic Construction

john@doubleblackconstruction.com (John Lohan) — Thu, 17 Oct 2024 21:00:57 GMT

As economic development in Canada’s North grows, Double Black Construction has the experience to take on whatever commercial building project you require.

The Arctic is among the most extreme environments on Earth, with freezing temperatures, barren landscapes, harsh winds, prolonged winter darkness and a sense of isolation. While only the hardiest individuals call it home, its beauty and vast untapped resources make the Arctic an increasingly valuable area for development.

Construction in such a demanding environment poses unique challenges, including the remote location and limited access to materials. Double Black Construction has completed numerous pre-engineered building projects across Canada’s North, and through these experiences, we’ve gained valuable insights into how to effectively manage the conditions and ensure successful outcomes.

Engineering in These Brutal Yet Inspiring Conditions

With economic development on the rise, more commercial and industrial buildings are in demand, including aerospace hangars, research facilities and buildings for community recreation and administration. Managing logistics and supply chains for projects in the North is a significant challenge, requiring careful planning and innovative problem-solving. Even simple tasks, such as replacing lost tools, can take weeks or months and come at a high cost.

Modern construction projects in the Arctic often rely on materials that can only be shipped during specific periods when ice-free ports allow ships to access the region. Alternative methods, such as air or truck transport, are often either impossible or prohibitively expensive.

Of course, these are modern concerns. The region’s First Nations Peoples have long mastered the art of construction in these conditions, building dome-shaped wooden structures, Tuvak conical tents, igloos, and other innovative shelters, such as the Quinee and Karmat. While Double Black Construction draws on the timeless wisdom of these traditional techniques, we now use modern materials, such as steel and concrete, to create permanent structures that withstand the extreme climate and foster community and productivity.

To combat the extreme cold, we employ advanced thermal insulation and passive heating strategies. High-quality insulation, along with triple-glazed windows and insulated metal panels, helps retain heat, ensuring our buildings remain energy-efficient and comfortable year-round .

Our building project in Whitehorse, October 2022.

Arctic Architecture Presents Challenges and Opportunities

Constructing buildings in extreme climates presents numerous challenges that must be carefully considered throughout the design and production processes. Pre-engineering means that components are custom manufactured and assembled in factories across Canada and then shipped to the location, ready for final installation. Advanced planning means everything that’s necessary is shipped by sea at once, when conditions are ideal. The method saves time and money while mitigating some of the construction issues that come with extended periods on site.

Arctic architecture demands that architects and designers combine the needs of comfort and safety along with what’s possible for materials and engineering. The end goal of engineering and materials has been to create elegant and durable buildings with structural integrity that successfully resist the harshest conditions.

Here's a short list of the challenges faced by Arctic construction and what the Double Black Construction team does to overcome them:

Cold Climates and Weather – Subzero temperatures, strong winds, drifting snow, freezing fog, heavy snow loads, long periods of darkness and sea ice make both construction and the use of built infrastructure difficult. We overcome these challenges by using pre-engineered steel framing, concrete and insulated metal panels. Our permanent structures are resistant to outside pressures and account for snow accumulation and weight loads, with sloped roofs to help slide off excess weight. Insulated wall and roof systems help maintain comfortable internal environment.

Permafrost and Frozen Ground – Building on Permafrost, the permanently frozen group that’s a mix of ice and soil and can extend hundreds of metres below the surface, requires reinforced foundations built upon a system of steel piles. These metal rods are pushed deep down to rock beds to create a “bed of nails” upon which the building rests. It becomes completely stable and resistant to changing conditions at ground level. The top is then reinforced with a bed of crushed rock and a concrete foundation to support the steel framing above.

Labour and Health Concerns – Frostbite and hypothermia are constant concerns of working outside. We protect our construction workers from prolonged exposure to the elements with insulated safety gear (to keep them warm while not hindering movement), short shifts, plenty of breaks to warm up and comfortable warm housing. Our experienced teams are made up of a combination of local skilled tradespeople and our regular crews that we bring with us.

We optimize schedules to take advantage of extended periods of daylight during summer months. We also use several crews to allow teams to work almost 24 hours a day when lighting is good and save the internal finished work for the later months when nights are much longer to ensure progress continues year-round .

Yellowknife Warehouse Project

Bridging Modern Engineering and Local Knowledge

While construction in the Arctic has evolved over centuries, its significance has grown in recent years due to international interest in sovereignty and the discovery of mineral resources. Driven by evolving environmental conditions and emerging economic opportunities, Arctic development has become prominent with nations and corporations establishing research stations for environmental studies and business operations to stake their position. The need for reliable and essential infrastructure, housing and storage structures has never been greater .

Contact us online , email our team or call (833) 322-2722 for a free quote.

About the author:

John Lohan has over 15 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction at (833) 322-2722 , by email at john@DoubleBlackConstruction.com or on LinkedIn .

Sourcing Your Ideal Steel Building Installer

frank@doubleblackconstruction.com (Frank Melo) — Mon, 30 Sep 2024 19:12:36 GMT

Any large-scale commercial or industrial construction project requires a careful investment of time and resources to ensure its success. One of the most important decisions you’ll make is choosing the right steel building erector. The long-term value of your project depends on this decision, as an experienced steel erection company will protect your investment and ensure structural integrity.

Ideally, you'll want to partner with a company that is preferred by the manufacturer of the building system you plan to use.

Double Black Construction simplifies this process by highlighting key factors to consider, enabling you to confidently choose a steel building erector known for delivering quality, reliability and efficient projects .

Look for Experience in Steel Erection

When starting a metal building project, the experience of your steel erector is crucial. A company with a proven track record, positive reviews and satisfied client testimonials will give you the confidence that your project is in good hands.

Incorrect assembly of pre-engineered building systems can compromise structural integrity, leading to issues like leaks and framing problems. These mistakes can become costly down the line. By hiring an experienced erector with a skilled crew, you avoid potential pitfalls, ensuring the project runs smoothly and on time.

In short, taking the time to vet your construction team pays off in the long run.

Experience Makes All the Difference

Opt for a team that specializes in pre-engineered metal building erection, such as Double Black Construction. Their expertise can significantly impact the success of your project, from craftsmanship to completion speed.

Experienced erectors understand the complexities of handling steel and navigating the erection process. A well-coordinated crew that has worked together on multiple projects will minimize delays and increase efficiency, ensuring your project stays on schedule. High turnover rates in construction teams can lead to inefficiencies and disruptions. A stable, experienced crew will streamline the process and safeguard the structural integrity of your building.

When evaluating potential erectors, make sure to ask the right questions:

Company Experience: How long have they been in the steel erection industry? Longevity often indicates a strong understanding of complex projects. For instance, Double Black Construction’s leadership team has over 65 years of industry experience .
Project Portfolio: Ask about past projects, particularly those similar to yours. Review their portfolio to assess the range of their expertise.
Specialization: Do they specialize in pre-engineered metal building assembly? This is essential for large-scale commercial and industrial projects.
Crew Expertise: Understand the experience and size of the framing crew assigned to your project.
Current Workload: Assess their capacity by inquiring about current commitments to ensure they can dedicate the necessary time and resources to your project.
Insurance and Safety: Verify that they carry appropriate insurance, including worker's compensation, and prioritize safety on the job site.
Equipment Provision: Confirm they have the necessary equipment for steel handling and installation, whether for heavy-duty or light-gauge steel.
Site Supervision: Ensure that a qualified supervisor will be on-site throughout the project.
Subcontracting: Clarify whether any portion of the work will be subcontracted and how it will be managed.
Communication: Establish how they will keep you informed and engaged throughout the project timeline .

Trust the Experts – Leave Your Metal Building Construction to Us

For large commercial projects, finding the right installer is essential – it’s not something to tackle alone. The complexity of steel erection demands skilled engineers and trained professionals from a trusted and experienced partner like Double Black Construction .

Successful projects begin with thorough site preparation, including surveying, clearing and foundation work, long before steel framing starts. The framing, exterior paneling, roofing, and interior finishing all require specialized expertise, equipment and management. This is not a task for an inexperienced partner lacking the necessary skills. Entrusting your project to a seasoned construction company like Double Black Construction ensures your building is erected safely, efficiently and to the highest standards .

Contact us today to discuss your next steel building project. Contact Us page or speak with us directly at (833) 322-2722 or by email at info@DoubleBlackConstruction.com and we'll provide you with a free consultation and quote. Submit your drawings and get a free quote online!

About the author:

Metal Building Insulation – Types and Advantages

john@doubleblackconstruction.com (John Lohan) — Thu, 19 Sep 2024 19:19:31 GMT

Never underestimate the value of good insulation. Double Black Construction’s engineering expertise can help ensure your building includes the most effective system.

Especially in climates like Canada, insulation is an essential accessory to a metal building to help keep energy costs lower. Proper insulation will keep a structure warmer in the winter and cooler in the summer so that less cooling and heating system usage is necessary. Insulation is also essential to keep your structure up to building code, as the necessary R-value for insulation is always specified at both the national and local level.

Insulation comes in many different forms and is certainly not a one size fits all product. At Double Black Construction, we’ve worked with select manufacturers and contractors that have trusted us to install their pre-engineered building systems on their behalf. We understand the importance of quality materials and choosing which products are best for each individual project. We want to make sure you understand your insulation options so you can choose which one is best for you.

So Many Types of Insulation – Which to Choose?

Double Black Construction is your trusted source for quality products, services and technical expertise in the metal building industry.

We work with the most prominent manufacturers across North America to install their pre-engineered building systems, to deliver the technical direction and precision they expect for their clients. We don’t represent any one particular brand; our experience across the industry means we provide the post-sale expertise you need to ensure your building gets completed accurately with durability and stability to last decades.

We can work with various types of insulation, including spray foam, rigid board, batt and blanket, loose-fill, foil bubble insulation and insulated metal panels (IMPs). Each type has its advantages depending on the specific use case, climate, cost and building structure.

For pre-engineered buildings (PEBs), especially in Canada, certain types may be more commonly used or preferred due to their performance in cold climates and ease of installation.

The 6 Best Metal Roofing and Siding Insulation Options:

Spray Foam
Rigid Board
Batt and Blanket
Spray-in/Loose-fill
Foil Bubble
Insulated metal panels (IMPs)

Here’s a breakdown of each insulation type and its suitability for pre-engineered steel buildings:

1. Spray Foam Insulation:

Spray foam insulation is a two-part liquid insulation material that foams to insulate where it is applied. It comes in both open-cell and closed-cell varieties and is a type of insulation that never sags or loses its shape over time. The insulation creates an air seal for cracks and gaps as well as large open areas like attics.

Advantages: Great for airtightness, moisture resistance and high R-value per inch. It’s particularly effective in areas where air leakage is a concern, such as steel buildings.
Best for: Cold Canadian climates due to its ability to minimize air infiltration.
Downsides: Higher cost and requires professional installation.

Spray foam insulation comes in both open-cell and closed-cell foam. The open-cell is a more flexible material while the closed-cell is more stable and doesn’t allow moisture to penetrate through the insulation. While both successfully create an air seal, there are differences that could make one a better option for you than the other.

Open-cell spray foam:

• Expands up to 100 times its size to fill in everywhere it is sprayed.

• More affordable compared to closed-cell spray foam.

• More commonly used for large areas and residential projects. Works well around obstructions.

• Does not stop water from passing through.

Closed-cell spray foam:

• Does not have a high expansion rate, is a good choice for smaller and irregularly shaped areas.

• Stronger and more durable with a higher R-value than open-cell foam.

• Can be left exposed without the worry of foam being damaged.

• Water can not pass through closed cell spray foam .

2. Rigid Board Insulation:

Rigid board insulation comes in dense sheets that are very durable and resistant to natural elements. The chemical structure of rigid boards is considered to be “closed-cell” as opposed to “open-cell”. Closed-cell insulation generally has greater strength and durability due to its structure and does not allow moisture to pass through. Both types of rigid board insulation are good to use with flat roofs, walls, foundation and attics, when heavy insulation is necessary for extra water resistance. Rigid board insulation can be made from fiberglass, polyurethane or polystyrene.

Advantages: Provides high thermal resistance (R-value) and is relatively easy to install. It works well in areas where space is limited, such as in metal walls or roofs.
Best for: Applications where durability and high R-value are needed. Often used on the exterior of steel buildings.
Downsides: Rigid boards may not fit tightly around curved or irregular surfaces .

3. Batt and Blanket Insulation:

Batt and blanket insulation is the most common type of insulation largely because it is so affordable. This makes it a good choice for metal projects on a small budget. It is often fitted between joists, studs and beams.

Batt insulation comes in pre-cut rectangular pieces while blanket insulation can be cut to fit the space you need to fill. Since blanket insulation is in roll form, it’s convenient when used in open areas without many obstructions so that it does not need to be cut. Blanket insulation can be made from: fiberglass, mineral wool, plastic or natural fibers. Both types are idea when you want the most affordable insulation for open, unobstructed areas or fitting between framing structures.

Advantages: Cost-effective and easy to install. It’s typically used between the framing members in walls and roofs.
Best for: Large open spaces in steel buildings. Commonly used in Canadian PEBs, especially with vapor barriers to prevent condensation.
Downsides: Can be prone to gaps if not installed properly, leading to thermal bridging .

4. Loose-Fill Insulation:

Loose-fill insulation is made up of small particles that are blown-in to the desired area with an industrial blower. Because of its installation process, loose-fill is also referred to as “blown-in” insulation. It can be used for tight spaces and any on any type of roof shape and can be made from cellulose or fiberglass.

It’s best to use loose-fill insulation when insulation is needed in tight areas or adding insulation to already finished areas. It’s easy and fast to install and has decent (but not the best) R-value compared to the other types.

Advantages: Good for filling in irregular spaces or areas that are difficult to reach.
Best for: Attics or small, hard-to-reach spaces. However, it’s less common in PEBs, especially steel structures.
Downsides: Can settle over time, reducing effectiveness .

5. Foil Bubble Insulation:

Foil Bubble, or reflective foil, insulation is a lightweight and waterproof material that helps reflect radiant heat transfer in metal buildings. It’s made from enclosed bubble layers and is sealed with multiple layers of polyester. It offers the lowest R-value, but suitable when preventing downward heat flow, when obstructions are present or as an easy DIY installation.

Advantages: Reflects radiant heat, making it ideal for preventing heat transfer. It’s lightweight, easy to install, and can double as a vapor barrier.
Best for: Metal building roofs in warmer regions or as a supplemental layer in colder climates.
Downsides: It doesn’t provide the same level of R-value as thicker insulation materials .

6. Insulated Metal Panels (IMPs):

Insulated Metal Panels are prefabricated panels that consist of an insulating foam core sandwiched between two layers of metal (typically steel or aluminum). These panels provide both insulation and structural support, making them a highly efficient option for pre-engineered metal buildings (PEBs). They offer the greatest R-value and most effective in working with energy and climate-control systems, such as HVAC.

Advantages: Very durable, easy to install, resistant to damage and can be reused for building expansions.
Best for: Metal building systems in even the most extreme climate conditions.
Downsides: Due to their durability and strength, tend to cost more than other forms of insulation .

Double Black Construction is the preferred authorized construction partner for Summit Steel Buildings. They've written a couple of helpful articles about their insulated steel panels:

Insulation for Canadian Climates and Pre-Engineered Metal Buildings:

For cold climates in Canada, spray foam and rigid board insulation are often preferred due to their high R-value and ability to minimize air infiltration. However, batt and blanket insulation is also very popular due to its cost-effectiveness and ease of installation, especially when combined with a vapor barrier.

For pre-engineered steel buildings, which can have unique thermal bridging challenges, insulated metal panels are ideal, although spray foam and rigid board tend to perform well. Foil bubble insulation is commonly used as a supplemental layer to enhance energy efficiency, particularly in the roofing system .

Double Black Construction is Your Insulation Solution Partner

We take great pride in representing the site needs for the highest quality products and services. We work with North America’s largest suppliers of metal building insulation and commercial walk doors in the industry on the leading edge of new technology to support the construction needs of clients.

With technical expertise in the complete line of manufacturers’ products, Double Black Construction expert team of skilled tradespeople are prepared to meet the needs and trends of the metal building industry. Whether your building project requires condensation control, high R-value, enhanced appearance, greater jobsite safety and productivity, retrofit application, insulation, skylights or preassembled walk doors, we can take what has been purchased from the manufacturer to ensure it gets installed properly.

When your business operation is looking to expand its footprint of warehousing or production space, Double Black Construction works with North America’s largest and most reputable pre-engineered building manufacturers to deliver the best building that meets your expectations. Contact us today or call (833) 322-2722 for a free quote.

About the author:

Trusted Partner for Metal Building Excellence

john@doubleblackconstruction.com (John Lohan) — Tue, 27 Aug 2024 15:55:48 GMT

In the competitive world of metal building construction, only the most reputable firms earn the coveted title of "Authorized Builder." Double Black Construction stands among this elite group, recognized by North America's premier metal building manufacturers for delivering outstanding structures to engineering firms, architects and general contractors .

A Network Built on Excellence

Double Black Construction's partnership network spans the continent, collaborating with top-tier manufacturers like Summit Steel Buildings , Behlen Steel Buildings , Nucor Building Systems , and Olympia Steel Buildings . These manufacturers, members of the Metal Building Manufacturers Association (MBMA), represent the gold standard in the industry. With long-standing histories, solid financial foundations and impeccable safety records, they produce some of the most reliable and innovative metal building solutions available.

According to the MBMA, authorized builders like Double Black Construction are pivotal in maintaining the integrity and reputation of the metal building industry. The stringent criteria for becoming an authorized builder ensure that only the best firms, those with proven expertise and a commitment to quality, are chosen. This recognition is not just a badge of honor; it is a testament to the company's dedication to excellence in every project.

Expanding Possibilities with Direct Manufacturer Relationships

One of the key advantages of being an authorized builder is the direct relationship with these manufacturers . This connection provides Double Black Construction with access to a broader range of products and designs, allowing them to cater to a wider variety of pre-engineered steel building projects. Whether the goal is to create stunning architectural features like cantilevers or expansive column-free spaces, Double Black Construction has the technical resources and engineering-construction expertise to bring any vision to life.

This direct access to materials and designs makes Double Black Construction the ideal partner for architecture , engineering and general contractor firms. The ability to work closely with manufacturers means that every element of a building can be tailored to meet specific project requirements, ensuring that the final structure is not only functional but also aesthetically pleasing and structurally sound .

Strategic Advantage Through Nationwide Reach

With manufacturers located across North America, Double Black Construction can ensure guaranteed and prompt delivery of materials, reducing logistical costs and minimizing the environmental impact of transportation. This geographic advantage means that wherever a client needs a building installed, Double Black Construction can be the local source, providing a seamless and efficient construction process from start to finish.

Frank Melo , Vice President of Commercial Operations for Double Black Construction, explains: “From the GTA to Killarney to Port Alberni to Brandon and Nunavut, our teams have represented manufacturers by completing incredibly successful and attractive steel structures on their behalf. These projects bring economic value and opportunities to build a sense of community at a local and regional level.” He specifically points to Big Sky Studios in Winnipeg, the Waywayseecappo Community Centre in Brandon and Power Marine in Port Alberni, B.C. “We’re proud of the work we do,” Frank continues. “From the professional tradespeople we employ to the partners we represent everyday on the jobsite, it’s not just the finished building that matters, but also the professionalism of our teams and the way we respectfully partner with the local community.”

Moreover, the company's teams offer complete turnkey solutions , managing every aspect of a project from blueprints to final reality. This allows general contractors to delegate the technical details of building construction to Double Black Construction's skilled tradespeople, freeing them to focus on client relationships and the strategic development of their business .

The Authorized Builder of Choice

For architectural and engineering firms or general contractors seeking a reliable pre-engineered steel building construction partner , Double Black Construction stands out as the recognized and authorized builder of choice. With a reputation built on quality, reliability, and a deep network of industry-leading manufacturers, the company continues to set the standard in metal building construction. As the industry evolves, Double Black Construction remains committed to delivering the highest quality structures that meet the diverse needs of clients across North America .

When your firm is looking for a reliable and experienced building partner for your next project, Double Black Construction works with North America’s largest and most reputable pre-engineered building manufacturers to deliver the best building system to meet your expectations. Contact us today , email our team or call (833) 322-2722 for a free quote.

About the author:

John Lohan has over 15 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction at (833) 322-2722 , by email at john@DoubleBlackConstruction.com or on LinkedIn .

General Contractors and Specialized Steel Building Erectors – a Perfect Pairing for Projects

frank@doubleblackconstruction.com (Frank Melo) — Wed, 14 Aug 2024 21:59:36 GMT

When installing metal buildings, projects are completed faster and more reliably when contractors and engineering firms partner with an expert erector rather than trying to do it themselves.

Adam Smith, the father of modern economics, laid out the economic theory that specialized division of labor leads to growth and greater productivity. In his work, An Inquiry into the Nature and Causes of the Wealth of Nations (1776), he explains that as a company or industry grows, more workers can be hired allowing work to be divided into more specific roles, with each having fewer responsibilities. This focus increases improvement and specializing into one core skill. More efficiency in each task results in increased production levels, utilizing less time and less cost.

These same economic lessons apply to construction. Why spend the time to learn all the best practices of building construction at the client’s expense? It’s much smarter to hire those who have the specialized experience.

Commercial and industrial construction projects are complicated. General contractors are expert in the macro and big-picture level of managing the plans, budgets and schedules. It only makes sense to partner with a specialist, like Double Black Construction, in handling the concrete foundation, steel framing and installation of metal components to ensure the success of that portion of the project.

Leave the Metal Building Erection to the Specialists

Double Black Construction focuses solely on pre-engineered steel building erection . It’s the only thing they do – a good reason why they’re the experts who can complete building construction successfully, at the most effective speed and best cost.

General contractors should rely on hiring a specialized partner like Double Black Construction. The offer a set of unique competitive advantages and benefits that will serve your clients better and extend your reputation as a premier supplier of construction services.

1. Expertise and Experience

Specialization: Double Black Construction specializes in steel building erection, bringing decades of focused experience. This expertise ensures precision and efficiency in every project, minimizing errors and delays.
Proven Track Record: With numerous successful projects under their belt , Double Black Construction has a reputation for delivering high-quality work on time and within budget.

2. Efficiency and Speed

Streamlined Processes: Specialized crews are well-versed in the intricacies of steel building erection, leading to faster and more efficient project completion.
Advanced Techniques: Utilizing the latest technology and erection techniques, Double Black Construction can expedite the construction process without compromising quality.

3. Quality and Safety

High Standards: Adherence to stringent quality standards ensures that every pre-engineered metal structure is erected to the highest specifications, providing durability and longevity.
Safety Protocols: A dedicated steel erector prioritizes safety, employing rigorous safety protocols and training programs to protect workers and the job site.

4. Cost-Effectiveness

Reduced Errors: Specialization reduces the likelihood of costly mistakes and rework, ultimately saving money in the long run.
Efficient Resource Utilization: Skilled crews can optimize the use of materials and equipment, reducing waste and improving overall cost efficiency .

Grow Your Business by Delegating the Installation Work to a Qualified Partner

By hiring a specialized steel building erector like Double Black Construction, general contractors can spend their time on developing and strengthening relationships with clients while ensuring their projects are executed with unmatched expertise, efficiency and quality. This partnership not only enhances the overall construction process but also delivers superior results, ultimately leading to higher client satisfaction and a stronger reputation in the industry.

This approach emphasizes the unique value that Double Black Construction brings to steel building projects, making a strong case for why general contractors should consider their specialized services .

Visit our Contact Us page or speak with us directly at (833) 322-2722 or by email at info@DoubleBlackConstruction.com and we'll provide you with a free consultation and quote. Submit your drawings and get a free quote online!

About the author:

Not Our First Rodeo: Local Brandon Event Offers Barrels of Fun

frank@doubleblackconstruction.com (Frank Melo) — Thu, 18 Jul 2024 18:17:32 GMT

Double Black Construction Sponsors the Waywayseecappo Gas Bar Rodeo in Brandon, Manitoba.

Double Black Construction, a leader in the construction industry, is proud to announce its recurring sponsorship of the area’s largest and best rodeo in Brandon, Manitoba. This exciting partnership underscores the company’s commitment to supporting local communities and fostering cultural events that bring people together. The Waywayseecappo Gas Bar Rodeo, taking place in the heart of Brandon, promises to be a thrilling spectacle that showcases the best of rodeo sportsmanship and entertainment.

Double Black Construction sponsored the rodeo again in 2025. Learn about that event and all it offered.

A Community-Driven Initiative

Double Black Construction has always been a staunch advocate for community involvement. By sponsoring this rodeo, the company aims to give back to the community that has supported its completion of the 25,000 square foot community centre project . This sponsorship is part of Double Black Construction’s broader initiative of supporting local events that celebrate tradition, culture and community spirit.

Event details: Friday, July 26 to Sunday, July 28

Waywayseecappo Gas Bar located just outside of Brandon on HWY 10

The much-anticipated annual event returns in 2024 with a weekend packed with excitement,

fun and live music from the Chris Barker Band. We’ll see you at the beer garden!

Why You Should Attend

Thrilling Entertainment: Rodeos offer a unique blend of excitement and tradition. From bull riding to barrel racing and team roping, attendees will witness high-adrenaline performances from some of the best rodeo athletes in the region. The events highlight the skills and bravery of the contestants and offer thrilling entertainment for spectators. Each year, the rodeo attracts top talent, ensuring high-caliber competition and heart-pounding excitement. It’s family-friendly fun that’s perfect for everyone!
Community Engagement: The Waywayseecappo Gas Bar Rodeo regularly brings the community together. It’s an excellent opportunity to meet your neighbors, make new friends and enjoy a shared cultural experience. Rodeos are a significant part of Western Canadian heritage. Attending the event allows you to appreciate the skills, traditions and values that have been passed down through generations.
Support Local Businesses: Your participation supports local vendors and helps stimulate the local economy by encouraging the growth of small enterprises.

A Commitment to Excellence

Double Black Construction’s sponsorship is not just a financial contribution; it’s a testament to the company’s dedication to excellence and community well-being. The recent Waywayseecappo project is a shining example of this commitment. By delivering high-quality construction projects that meet the needs of their clients, Double Black Construction has established itself as a trusted name in the pre-engineered metal building industry.

Double Black Construction invites everyone to join in the festivities. Experience the thrill of the rodeo, support local culture and witness the positive impact of community-driven initiatives, such as the new community centre. Mark your calendars and prepare for a memorable event that celebrates the best of what Brandon has to offer.

Enjoy these photos from last year's rodeo event.

The Builder of Choice for Major Manufacturers

frank@doubleblackconstruction.com (Frank Melo) — Thu, 20 Jun 2024 16:17:28 GMT

Double Black Construction is your ideal design-build company endorsed to take pre-engineered components and construct the final building project.

When the major steel building manufacturers across North America sell a building to an industrial or commercial client and need to get it erected at the jobsite, the first call they make is to Abbotsford, B.C.’s Double Black Construction. Companies like U-Build Buildings ( read their testimonials about our work ), Olympia Steel Buildings , Robertson Building Systems and Summit Steel Buildings understand they can count on the company to be the most suitable design-builder responsible for building the foundation, installing the building and finishing the engineering to exact manufacturer specification.

The strength in these building partnerships , why any company that needs commercial construction should work with Double Black Construction, relies on a project delivery model based on trustworthy design-build agreements.

When entering a building agreement for a commercial or industrial project, companies can choose from a variety of contractual methods, some dealing directly with a builder while others involve construction management companies, consultants, sub-contractors or other third parties that complicate the process. The more organizations involved, the more complicated the lines of communication become, and the easier it is for people to avoid accountability and lay blame onto others on the rare occasion when things go awry.

Dealing solely with the client or manufacturer is one of the reasons why Frank Melo and John Lohan and the team at Double Black Construction maintain a good reputation.

Design-Build Contracts Ensure a Better Build

Double Black Construction is your complete design-build organization, providing all the talent required to complete a building project from start to finish. Once the pre-engineered steel components and other materials are delivered to the project site right from the manufacturer, we complete the job ourselves without relying on sub-contractors or others .

If you want to know how progress is going, you can speak directly with the skilled trades professionals doing the work – not a project manager sitting at a desk a couple of hundred miles away. No middlemen, no management consultants or unknown third parties bidding at the lowest price to complete the work. Melo, Lohan and the rest of the team perform the quality work of the manufacturer and accept responsibility for finishing the construction exactly. They do all aspects of each project, from preparing design and construction documents to assigning roles according to the timeline and inspecting each detail.

Through his experience working directly with the companies that make every building component, Lohan understands the requirements and performance specifications to a precise degree. In turn, clients have one point-of-contact for any questions they may have and can get an immediate reply from the leader at the jobsite. Lohan has direct responsibility for getting the job done right once all the materials are shipped to the site and accepts all risk and responsible for a successful project completion. With large-scale complex building projects, it’s essential to keep accountabilities simple to ensure a smooth project can be fast-tracked when necessary.

Construction Experience to Deliver According to Plan

John Lohan believes the design-build project delivery model (the system that legally defines responsibilities between construction parties and allocates risk) is the best and most effective way to ensure building projects are completed on time and according to budget.

“Commercial building projects are complicated with many different functions happening simultaneously,” Lohan says confidently, buoyed by his over industry experience that began in 2004 . “Because we have the entire responsibility for the success of the projects we’re assigned, I have a huge, vested interest in making sure they are done as perfectly as possible. I’m on site organizing the foundation team, tradespeople, plumbers and electricians so we can finish everything at once rather than doing each one subsequently, which leads to cost overrun and delays.”

The benefit for clients who have either sought out and purchased their building directly from the manufacturer or through Double Black Construction, is the price they’ve been quoted is the price they’ll pay. Clients are assured they’ll get the exact building as ordered at a great value with precise constriction according to plan. Any defects in design are owned by the manufacturer and will be immediately corrected by the build team. No changes or alterations will be made unless specified at the client’s request. Knowing an exact price and deadline transfers any risk back to the building and manufacturing teams .

Double Black Construction Is the Only Builder You Need

Your next building project requires an expert team that includes all the designers, engineers and tradespeople to be available at every step – from initial concept to completion of the project. They’ll follow the precise guidelines demanded by the manufacturer and ensure you get the exact building you ordered. As your one-stop provider, Double Black Construction will manage each aspect of the project for you and finish your metal building quickly and according to quote. Don’t hesitate to reach out to us with your requirements so our experts can help transform your building plan into reality.

About the author:

Adopting Engineering Software and Emerging Technologies

frank@doubleblackconstruction.com (Frank Melo) — Tue, 11 Jun 2024 15:58:56 GMT

Part two in exploring Double Black Construction’s commitment to innovation and technological advancement in steel building construction.

As we discussed in the part one , engineering techniques and materials have changed how buildings get completed. Double Black Construction has been quick to adopt intelligent tools and emerging technologies to improve the quality of the final construction they deliver to clients. At Double Black Construction, innovation is at the core of their relationships to the most reputable manufacturers and talented professionals (architects, engineers and skilled tradespeople) to deliver ideal pre-engineered building solutions.

Embracing the Best Improvements in Software

Our construction teams employ the latest best-in-class developments within the building industry on every project. From hardware, such as pre-engineered materials and tools, to software applications, Double Black Construction has continually been at the leading edge of engineering advancements to benefit your construction project .

THE SOFTWARE

Project Management

No one likes paperwork. Mountains of old-world paper copies are wasteful and can quickly escalate into a chaotic, unwieldy mess. Working with cloud-based administrative tools lets documentation be recorded and checked faster and kept more accurately in a better organized fashion. Not only does this help ensure deadlines are met, but progress reports can be provided to clients immediately and with the relevant metrics to provide a better semblance of how work is getting finished and if costs and timelines are on track.

Architecture and Building Design

Engineering software has completely transformed how buildings get built. It’s a good reason why the technology has been implemented throughout the pre-building, design, manufacturing and testing processes.

3D Modeling: Even non-designers appreciate how revolutionary software has been to architecture since it was first introduced in the early 1970s (think of software packages as AutoCAD, Rhino 3D, SketchUp and V-Rays, which turns creates realistic renderings). These types of three-dimensional (3D), real-time, dynamic building modeling software increase productivity and lead to decreased design and construction times. Interior layouts and décor can be created, viewed and altered in a real-world visual setting, supplemented by augmented reality (AR) overlays of information. Virtual reality (VR) is an exciting new frontier where clients can wear glasses and immerse themselves in virtual walkthrough of their completed building – in all its final splendor before a single bolt has been installed. 3D modeling allows architecture, engineering and construction professionals to visualize and communicate data and technical schematics using digital intelligence to augment the skills they’ve developed over a lifetime.
Building Information Modelling (BIM): BIM is key in modern architecture and engineering . It helps automate the development of sustainable buildings. BIM encompasses geometry, spatial relationships, geographic information and building components to construct a conceptual model of the building. Digital models are then scaled to precisely manufacture the dimensions of materials used to construct your building. The complexity of this technology is shared to benefit all tradespeople and stakeholders, from electrical, mechanical to plumbing experts, and all necessary systems, such as heating, ventilation and air conditioning (HVAC). Beyond practical and functional elements, BIM allows stakeholders to work exactingly with the building installation so they can understand how all the functional elements interact with the more aesthetic ones like roofs, walls and windows. Any change is instantly applied across the entire design plan, elevation drawings and section views. Each building element or component is then scheduled into a manufacturing and building schedule to ensure deadlines are met. More than a design tool, BIM is a comprehensive planning tool to keep all teams organized and on track.
Predictive Engineering and Testing: Predictive software simulates the stresses on the structure long before it’s been built to see how it will react when exposed to extreme conditions. Engineers can exert any force onto the structural design to ensure the building is designed to withstand everything nature can throw its way. This software can simulate both short-and long-term stresses on a particular support or section or examine weight loads and forces on the entire structure to ensure it’s built to last without requiring future repair or retrofitting.

Innovation leads to improved building performance

Innovation is essential to construction accuracy and reduced margins for error. Innovative technology in tools and software have led to improved efficiency in terms of construction speed, lower costs and increased durability. Double Black Construction continually adopts and leverages the latest and best in emerging technologies to help set them apart in the commercial construction space. Intelligent application of technology delivers and safeguards the reputation of their industrial manufacturing partners. Let us leverage the best in technology and human skill on your behalf.

When you need to erect a pre-engineered steel building, make us your first choice. Contact our team today at (833) 322-2722 or by email at info@DoubleBlackConstruction.com for a free quote and to get started.

Go back and read part one in this technology series.

About the author:

How Innovation is Built into Pre-Engineered Building Projects

frank@doubleblackconstruction.com (Frank Melo) — Wed, 22 May 2024 14:25:57 GMT

A two-part feature exploring how Double Black Construction combines modern technology with their old-school work ethic to create building engineering that stands the test of time.

Innovation has transformed almost every industry, especially when it comes to digital and cloud-based tools for project management and team communication. Steel construction for industrial and commercial buildings is no different. Engineering techniques and materials have likewise changed how buildings get completed. Technological advancements have led to improvements in speed, precision and durability of construction, while also advancing productivity and efficiency.

Double Black Construction has been quick to adopt intelligent tools and emerging technologies to improve the quality of the final construction they deliver to clients. Regardless of the final purpose or industrial need, the company remains at the intersection of the best in technology and human effort. Double Black Construction combines the latest innovation with their relationships to the most reputable manufacturers and talented professionals (architects, engineers and skilled tradespeople) to deliver your ideal pre-engineered building solution .

Embracing the Best Improvements in Hardware and Software

THE HARDWARE

Pre-Engineered Steel Construction Materials

Pre-engineering’s innovative method of construction changed commercial and industrial building forever. Premade steel components and modular panels allow large buildings to be made faster and more affordably than by using traditional materials, such as brick and mortar. Metal buildings are generally 30% less than the price of traditional construction and take about as third as long to complete. They’re also much more durable than with using wood.

Pre-engineering is a modular system of building that involves custom manufacturing metal panels and framing sections at an offsite location in advance. These pre-welded, pre-cut and pre-hole punched steel components are then transported in and fixed to the concrete foundation and steel skeleton of beams, girders and supports. As both a construction method and as building materials, cold-formed metal components reduce construction times while still providing adequate insulation, aesthetic appeal and architectural design flexibility clients want .

Digital and Robotic Tools

From hand tools the tradespeople use every day to more complicated measuring and inspection devices, taking advantage of new technology allows construction to be more precise and accurate while simplifying processes. Complex, over-engineered and interconnected systems generate many (sometimes unexpected or counterintuitive) vulnerabilities to weather. As commercial buildings get larger and more sophisticated, digital tools reduce margins for error and prevent structural failure under extreme stresses. Technology obviously reduces the need for labour while assuring quality control for two of the most important purposes.

Measurement: More precise digital and laser tools (for surveying and for measuring distances and levels) create more accuracy on builds that take place over larger sites. They also mean tighter seals and joints that prevent water seepage and allow for more energy-efficient, controlled interior environmental conditions. Hyperspectral imaging and digital sensors are used for detecting chemicals and toxic gasses. Human senses can only be so good, so more exact measuring systems step in to provide a higher level of construction quality and worker safety.
Inspection: Digitally precise optics, often built into portable tablets and dedicated hand-held devices, are used to inspect work and ensure a higher level of fit and a better-quality final building. Accurate measurement is vital to properly aligning materials, fitting them perfectly and preventing waste (that old “measure twice and cut once” mentality has never been more important in keeping costs down and increasing efficiency). Drones are also used to get overhead views and a final look at the roof and wall joists before the building goes into operation.
Security: Loss of equipment and material is an ever-present threat that cost Canadian construction companies and their clients $1 billion in 2021 . Theft prevention and jobsite protection is a growing concern that drives up prices and delays completion times. Photography is playing a larger role in construction; 24-hour cameras provide jobsite protection and security. Cameras are also used for inventory and loss control alongside radio frequency identification (RFID), near-field communication (NFC) and barcode tagging to manage and track supply chain, reduce project costs, ensure delivery times and to prevent theft .

Coming Up Next: Our Software Tech

Read our next article where we explore the software side of technology . Double Black Construction continually adopts and leverages the latest and best in emerging technologies to help set them apart in the commercial construction space. Intelligent application of technology delivers and safeguards the reputation of their industrial manufacturing partners. When you need to erect a pre-engineered steel building, make us your first choice .

Speak with us at (833) 322-2722 or by email at info@DoubleBlackConstruction.com and we'll provide you with a free consultation and quote. Submit your drawings and get a free quote online!

About the author:

Steel Buildings Ideally Express Architectural Vision

frank@doubleblackconstruction.com (Frank Melo) — Wed, 08 May 2024 20:35:44 GMT

Gain the freedom to design when working with an ideal engineering and construction partner.

Most post-secondary architectural programs do not dedicate a great deal of time to pre-engineered steel building systems . But they should, because with the popularity and cost-effectiveness of the steel among industrial and warehousing clients, every architect is inevitably going to work with building partners using it. And when they do, architects quickly realize how much power it affords them in expressing their commercial design imagination.

Working with the most qualified partners helps ensure the best results. After the design is complete, architects must turn their vision over to the hands and skills of a good engineering and building team who will turn design into reality. When that time comes, its valuable to your success to call upon an experienced metal building turnkey erector like Double Black Construction .

Design Freedom that Only Comes by Building with Steel

Pre-engineered steel building systems offer exclusive advantages as a unique building solution. Architects soon learn how liberating the engineering can be to express new ideas through modern design that amazes clients and wins awards without compromising functionality and business needs. Pre-engineering doesn’t limit the materials you work with; it creates a solid framework that serves to support the rest of the project.

Whether you incorporate concrete, glass, wood or other materials to provide a nice range of textures and give different areas a different feel, steel complements everything to provide a polished, sophisticated and contemporary look. After using pre-engineering building solutions for commercial facilities, architects fall in love with the flexibility and freedom that few other building systems can offer.

A common misunderstanding is that pre-engineering leads to uniformity by offering only a few standardized layouts or being available in only a few colours and finishes. Nothing can be further from the truth. Versatile pre-engineering building systems have evolved over the last decade to offer an infinite combination of design features, materials and finishes that transform a perceived “square box” steel building into something truly wonderful.

Everything with pre-engineering is custom. Manufacturers create all the beams, trusses, girders and panels according to the architectural plan – not the other way around. Design determines the necessary materials without having to compromise vision. Architects are not constrained because of a limited set of available components.

All this design choice is thanks to steel’s strength, comparable lightness and its endless functionality. Steel can be shaped to serve any purpose without comprising its structural integrity. Becoming familiar with the manufactured components and the design possibilities of its high strength-to-weight ratio is very important in understanding the broad functionality steel provides. It’s the only structural material that allows for so many modern popular architectural designs that work within any footprint, regardless of size and adjacent obstacles. And so much wide-open space! Only steel framing systems create endless column-free areas for great visual lines and efficient traffic flow. A multitude of layout configurations make businesses more enjoyable and comfortable to work in .

Steel Enables Sophisticated Architectural Features

Steel’s strength and design versatility gives architects complete freedom to let their imagination go wild:

Trusses and beams – Supporting steel structures not only maximise open, column-free space and minimise vibration but they can be left exposed to create an amazing look. Depending on the décor theme, some designs work better with occupants being able to see the underlying framework rather than having it hidden underneath a variety of other finishes.
Cantilevers and decks – Regardless if used for private executive office space or as part of a larger auditorium, reinforced concrete or streel-framed rooms provide stunning views while also creating a nice design element from the outside. Cantilevers can be an attention-getting part of the structure’s overall façade or to accent entrances. Steel plating and girders maximize strength to support insitu concrete polished flooring. The supporting columns (exposed or not) allow for cantilevers and also add structure support for upper levels.
Walkways and bridges – Imagine large atrium spaces that provide so much natural light and ambiance for event and gathering spaces, criss-crossed by attractive walkways and bridges that connect different work areas and private spaces. It’s one way to encourage interaction and create a spectacular visual experience for guests.
Grillage, lattice and wire mesh – Not only does metal allow for these incredible-looking finishes, it’s also the only materials that can support the necessary weight without obstructing the final look with connecting elements. Steel frames attached to the main beams are used to support exterior aesthetics that can help hide drainage, ventilation and other utility systems. The supporting structures for visuals can also be transformed into colonnades.
Exposed steelwork – Sophisticated designs can incorporate underlying materials and systems to create a cool look. Beams, girders, panels and other steel components not only provide the building’s structural strength but also enhance the individuality and bespoke design of the overall workplace. The consistent look and feel can extend throughout one or several floors to create a consistent décor theme .

Don’t Compromise Design with Functionality

Pre-engineered steel building design has become much more appealing than the “metal box” look that has dominated industrial parks outside city limits for so long. Modern commercial and industrial buildings are now required to do more than simply be functional. They’re expected to be comfortable and welcoming for staff, clients and even retail customers who want a good experience as they hunt for wholesale deals. Architects shouldn’t be constrained by the limitations of their building systems. With pre-engineering, they aren’t .

Steel pre-engineered building solutions are much more complex and have evolved to accommodate customized work, so each finished project resembles a work of art, just as the architect envisioned. When it comes time to design the next client’s structure, steel buildings provide the perfect platform to challenge an imagination, knowing that an experienced engineering and building partner like Double Black Construction will turn that design vision into reality.

Speak with us at (833) 322-2722 or by email at info@DoubleBlackConstruction.com and we'll provide you with a free consultation and quote. Submit your drawings and get a free quote online!

About the author:

Construction and the Trades Need Skilled Workers

john@doubleblackconstruction.com (John Lohan) — Mon, 15 Apr 2024 20:28:13 GMT

John Lohan of Double Black Construction reflects on why he loves the trades and Canada’s need to encourage the next generation of young adults to join them.

A lot has been written about the shortage of skilled tradespeople .

Working in construction is hard work – we can never forget that. But it is really rewarding. And pays well. I get an immense feeling of satisfaction by driving past a building and being able to say, “I built that”. My accomplishments in designing and constructing steel buildings around the world is a source of immense pride and satisfaction for me. Using my hands and brains to create something that once only existed in someone’s imagination is really cool.

That said, I’m excited to see more than a few organizations stepping up to address this lack of talent through new apprenticeship programs, scholarships and funding to encourage people to enter the field.

I often wonder, if the trades pay well, offer a sense of purpose, and provide the means for a great career, why is the industry so short of good people. Why do we continue to experience shortages in so many critical roles?

Unfortunately, skilled trades, and construction work in general, suffers from a poor reputation. I believe part of it comes down to the fact that working in the trades is really hard work. The industry also gets hurt by stereotypes in the media and television, as well as a few bad apples who do not represent the honest, hard working and intelligent majority of people within the industry.

Like many beliefs and perceptions, some of this negative impression starts at home. A lot of families come to Canada and enter the trades because they’re bringing practical building skills from their homeland. They contribute immensely to Canada’s economy and are a vital component of the industry, support their family and prosper in a career. Often, however, these same individuals encourage the next generation to aspire to “real professions”, such as become doctors, lawyers or working in other careers that are perceived as having higher importance, prestige or status. Children are very impressionable and take to heart what they see in and hear from their parents. Most aspire to take after the best qualities they see in their mothers and fathers.

Added to the negative impression is how contemporary secondary school systems place emphasis and pressure to push teenagers away from the trades, to learn “information skills” (such as computer science, business accounting, writing and arts) and to cut programs like shop, auto mechanics and woodworking.

Children are also each very different, with different interests and things they find fascinating. Not every child wants to work in an office. We should help teach children that construction can be a viable career, worthy of their focus. After all, all work is noble and honourable. One job is not “better” than any other. It’s just a matter of fact that in some professions you wear nicer, more expensive clothes, don’t get sweaty as often and have less probability of being injured or getting covered in filth.

Where does this conversation lead us? I wanted to take a moment and be a cheerleader for our trades. I love working in construction. I’ve done it all my life and will do so for the rest of it.

These days I’m a business owner and tend to spend more time working with blueprints and spreadsheets rather than with my hands. I’ve spent many years drilling and bolting, my hands rough from moving materials and getting them pinched in between two components. Perhaps that’s another misnomer. Just because tradespeople use their hands more often doesn’t mean they’re not using their mental acuity to come up with create solutions, problem solve or look for ways to innovate. Successful construction businesses are businesses – requiring all the same management and leadership intelligence as any other business – from insurance to tech to running a dental practice.

The only difference is some people attend different departments in college or university to learn their craft. All the engineers, architects and business leaders who are so successful in the construction industry? They hold advanced degrees too. And let’s not forget that some of the most successful business leaders in Canada have honed their abilities on the jobsite through years of practical execution and working their way to the top.

So, the next time you’re having a conversation with your child (or someone else’s) about what they should do when they grow up, don’t turn your nose up at the idea of working in skilled trades. There’s a reason these professions are referred to as “skilled”. The trades – electrical, structural, plumbing, concrete, engineering or architectural – are going to require talented people who will be compensated well for their talent. Isn’t it about time we start recognizing all the hard working and skilled people who build our buildings, create jobs, and design the infrastructure to allow other professions to succeed?

Just like a good building relies on a strong foundation, our modern labour pool also requires a strong foundation of talent. After all, who is going to design and build the structures that keep our economy growing if everyone is merely trained to be lawyers?

About the author:

John Lohan has over 15 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction at (833) 322-2722 , by email at john@DoubleBlackConstruction.com or on LinkedIn .

What to Look for in Your Next Contractor

apaulmitchell@execulink.com (A Paul Mitchell) — Wed, 10 Apr 2024 16:33:44 GMT

Finding a reputable and dependable building partner can be a challenge. Reliable contractors are known for quality work and honest customer service that have a positive impact on the project by delivering on schedule and within budget. Who you choose, and the method you use to do so, guarantees a better finished building and can also help prevent messy disputes. You want your construction to progress smoothly and end with a finished building you can be proud of – one that reflects well on your overall business and shares your company’s style and brand personality.

Double Black Construction is committed to quality control, competitive pricing and client service and takes pride in completing quality projects on time and on budget. When selecting a building installation company to work with, you want to ensure they’re responsive, responsible and accountable for every detail of every project until you – as the client – are fully occupied the facility and are completely satisfied with the project.

A Truly Collaborative Partnership Means All Sides Benefit from Meeting Project Needs

Here are three other key characteristics you should look for when deciding on a builder for your next steel building.

Focus on more than the price tag. While it may be tempting to go with the lowest bid, most clients will soon discover they get what they pay for. An affordable price is important, but lowball pricing usually indicates the building supplier is cutting costs, has made a judgement effort or lacks the experience to understand all the detailed work and finishing that goes into a well-made building construction that’s designed for the long term. Clients and contractors need to have open and honest conversations throughout project lifespans to make sure everything is going according to schedule and meeting mutually agreed-upon needs in order to bring the building vision to life.
Work with the most qualified team. Your contactor should surround themselves with the right people, made up of the best talent . It’s important to be selective about who you’re working with. You’ll want to collaborate with someone who has the same commitment to final results as you. This begins with a thorough investigation and pre-qualifying every contractor you want to interview. You’ll want to assess the builder’s capabilities via past client testimonials, their portfolio of past work and reputation with organizations such as the Better Business Bureau and industry trade associations.
Ensure they use the best technology. Every aspect of modern life has been changed by technology. Building construction is no different. Heavy equipment and hand tools have evolved to be more efficient, with greater protection for teams. These improvements to both capabilities and safety allow construction teams to work faster and get more accomplished – all to your building project’s benefit. Aside from the mechanical tools you’d expect on a jobsite, communication technology and advanced software allow teams to collaborate better and more efficiently, leading to better quality control with a better final building.

Even before construction starts, project management software, building information modeling (BIM) software and computer aided design (in combination with augmented reality) help architects and engineers create exciting and innovative designs and bring the final building to life. Security and safety supervision (including cameras and drones to help inspect work and provide updates) are more automated and help monitor and mitigate risk. Project management documents and checklists are shared in real-time as the project proceeds. The days of using a clipboard and checking off a “to do” list by word of mouth are over. Partnering with a builder who uses technology to stay on track and stay on budget helps make the best decisions .

Double Black Construction is the Only Builder You Need

Choosing a partner as your metal building supplier can make all the difference in bringing your vision to life accurately. Your next building project requires an expert team of designers, engineers and tradespeople to be available at every step – from initial concept to completion of the project. As your one-stop provider, we’ll manage each aspect of the project for you. Double Black Construction aims to provide versatile, low-maintenance structural designs to withstand any climatic condition. Don’t hesitate to reach out to us with your requirements so our experts can help transform your vision into reality. Visit our Contact Us page and we’ll provide you with a free consultation and quote .

About the author:

A. Paul Mitchell is Head of Research and Business Innovation for Double Black Construction and is an award-winning marketing professional with over 30-years experience in marketing strategy and corporate communications. His previous cross-industry experience has helped develop an extensive breadth of skills, including writing, graphic design, web design, media relations and photography. Paul holds Executive Master of Business Administration (MBA) and Bachelor of Arts degrees as well as professional certificates in Leadership and Business Analysis from Western University. He also completed Centennial College’s post-graduate marketing and business management program. He lives in London, Ontario with his family.

Connect with him on LinkedIn .

Why Pre-Engineering Has Revolutionized Construction

apaulmitchell@execulink.com (A Paul Mitchell) — Tue, 19 Mar 2024 16:19:33 GMT

New technology and a changing marketplace have disrupted almost every industry; pre-engineering has been the response within construction.

Like most industries when faced with changing marketplaces, technology and social expectations, construction has had to undergo a tremendous evolution over the last decade. Practices and attitudes have shifted to a mindset guided by a necessity to produce less waste, be more considerate to environmental impact and to do much more, at lower cost with fewer resources. With that, a wider acceptance of pre-engineering and the use of off-site assembly for commercial buildings has emerged.

Builders in the industrial space have been hit hard by challenges coming from many directions . Order demand has increased, commodity prices have increased dramatically, and labour is in short supply – seriously placing pressure on capacity. Clients expect more for their dollar and businesses demand that new facilities be built faster, for less. Pre-engineering, with its use of off-site manufacturing, cold-formed framing and lean construction techniques, is a necessary cost-effective and scalable solution to these immensely large industry challenges.

The Advantages of Pre-Engineered Steel Construction

Steel has been a vital component in construction for over a century. It’s high strength-to-weight ratio is invaluable, as is its cost, versatility, recyclability and durability. Using steel is a wise choice not just for framing, girders and columns, but also as siding and walls with pre-engineered steel panels. They are manufactured in factories offsite and transported to the jobsite ready for installation.

Cold-formed steel panels arrive pre-welded, pre-cut and pre-hole punched to reduce construction times, ready to support any R-value insulation and are available in a wide range of exterior finishes. Steel is relatively easy to cut and shape making it more precise to fit and more protective against water leakage. It is also non-combustible, providing more fire protection than other materials.

Pre-engineered steel construction offers many advantages for the durability, stability and precision of your final building:

Steel’s strength-to-weight ratio allows for modern architectural features
Steel is more sustainable by being 100% recyclable
Steel is non-combustible to provide more fire protection
Steel materials can be cut to exact, laser-measured lengths
Steel does not expand or contract with changes in moisture content
Steel does not warp, split or crack from the elements

Pre-engineered steel frame and steel panel construction has transformed commercial building. Steel’s building benefits, namely less time to build and requiring much less labour, help eliminate some of the construction industry’s current challenges. As shortages in skilled labour grow, working with steel’s shorter learning curve and faster construction times create savings in labour that are effective for tighter building budgets. Because pre-engineering methods require fewer people, it address labour shortages and means workforces travels less, creates more accommodating workplaces and produces well-paying jobs for a wider pool of talent.

Pre-engineering also shifts most of the activity away from busy construction sites to controlled factory environments reducing the potential for injury. More construction processes taking place in a controlled setting yields a higher level of safety .

Reasons Why Pre-Engineering and Off-Site Construction is So Efficient

Builders must collaborate closely with the manufacturers, suppliers, architects and engineers partners, who all share equal responsibility into the final success of any project. These professionals recognize the benefits of pre-engineering to make their work more creative, reliable and cost-effective for clients. Read about the design freedom pre-engineering allows for architects .

Heavy industry clearly sees the benefit of constructing with pre-engineered steel buildings, as seen by the prevalence within business parks. Pre-engineering’s production and assembly method continues to be widely adopted by industrial clients across a wide range of industries – from manufacturing, warehousing to agricultural and forestry sectors. Steel structures can be quickly assembled in the most isolated and harshest of locations and the speed of construction helps reduce interruption and downtime to clients’ operations.

From the client’s perspective, pre-engineering allows for better scheduling from a more predicable supply-chain organization. Working with domestic manufacturers means materials are more readily available with less potential to cause delays to final construction times. The pre-engineering manufacturing process reduces overall waste and brings final costs down.

Industry estimates suggest working with steel can slash construction time by 35% and cost much less to build in materials. Combining pre-engineering’s lower building costs with its proven more efficient and reduced operating costs can mean hundreds of thousands off construction and carrying costs over the long run .

Let Construction Technology Solutions Work for You

As the business evolve to meet changing economic needs and social expectations, so should the way companies look at their next construction project. The public expects more responsibility in the way companies treat their employees and resources. Pre-engineering building solutions provide the cost-effective and sustainable methods to build faster and better with a conscientious effort to use fewer materials in a way that contributes to long-term value. Double Black Construction brings their building expertise and established relationships with manufacturers to make the most of your budget and exceed your expectations.

Contact us today for a free quote and to get started at (833) 322-2722 or by email at info@DoubleBlackConstruction.com for a free quote and to get started.

About the author:

Connect with him on LinkedIn .

Combined Talents Create Successful Building Projects

Wed, 06 Mar 2024 16:33:00 GMT

Assembling teams of skilled and talented architects, engineers and tradespeople ensures your pre-engineered steel facility is built best.

Talented people are the heart of your building project. It starts with the brilliant and creative architects who design your building, through to the hard-working skilled tradespeople who get their hands dirty bringing it all to life. Along the way, professional engineers plan out the internal systems with meticulous detail and work with the project team to ensure your structure meets all your needs.

Constructing your dream building is a team effort. Building projects go through several phases, each handled by specialized professionals dedicated to their trade, each possessing a different set of skills. It’s important to understand how all these roles (from architect to engineer to construction crew to general contractor) fit together for the final construction to have a single point of contact to organize and coordinate activities. One complete turnkey project contractor ensures construction plans stay on track, stay on budget and meet critical timelines.

As a leading structural industrial and commercial builder, Double Black Construction prides itself on working with the best people and assembling the best teams to get your structural building project done right. We are the pre-engineered building company that’s as committed to your success as you are.

Building Projects Combine Talented Professional Groups

Commercial construction takes place in a variety of phases. Architects provide the vision and create the original blueprints the rest of the subsequent work will follow. Engineers then review the designs from a technical perspective to provide the expertise and assurance that all the structural and mechanical systems can actually turn the vision into reality. From there, the bulk of the hands-on work is left to various construction teams, all supervised by Double Black Construction, serving as your structural builder and general contractor. These two project roles involve different types of work – both equally valuable in delivering the final building .

The Steel Construction Phase

Complex industrial and commercial buildings start with a structural steel beam system that forms the skeleton of the building. Everything that’s assembled on site will go through the hands of the construction team. From preparing and pouring the foundation concrete, to installing and welding all the structure beams, girders and other steel structural elements (such as wall and roof panels), Double Black Construction ensures we are prepared to handle all the other mechanical components and design finishes that are installed later.

This ironworking phase starts once the concrete foundation has been put into place. As one of the most time-consuming parts of the project, steelworkers spend most of their time erecting the steel framework, which is made up of steel beams, girders and columns. Pre-engineered steel buildings use components and panels that are already pre-welded, pre-cut, pre-hole punched, pre-plumbed and pre-wired so the on-site construction focus can be on building a strong foundation and structural components.

Pre-engineering systems using steel panels assembled offsite mean metal buildings can go up faster and more cost-effectively than with traditional construction materials. They can also be moved or expanded quickly as future needs change .

The General Contracting Role

Once the building’s basic interior and exterior structure has been raised, the next phase can begin. In a traditional construction project, a secondary general contracting company would come in to install the interior environmental, electrical and plumbing systems as well as drywalling and cosmetic work, such as painting and adding floors, fixtures and equipment.

Double Black Construction handles both the steel construction as well as the general contracting work, so project communication is better, progress is faster, and the work quality remains more consistent. A good, united construction project team helps organize and coordinate the on-site activities between all working groups throughout the construction lifecycle to ensure the client’s vision remains uncompromised. The general contractor role is also responsible for jobsite safety, meeting inspection standards and ensuring the procedures are properly adhered to.

High standards are not only good for completing the best final facility but also for being able to attract and retail the best – and most qualified – building crews.

Steel Building Construction Relies on Skilled Tradespeople

Like all great works of art, talented people are at the heart of creation. Construction is no different. The skilled steel workers and tradespeople from Double Black Construction finish the work and assemble the materials once the client and professionals have settled on a design. Referring to the construction as the heavy lifting portion of the project is not an understatement. Construction is hard work and must be done to a precise standard.

Steel workers and skilled tradespeople follow best practices to ensure the metal structure is built safely and to code. Skilled teams are crucial to the success of your steel building, contributing immensely throughout all phases of construction. Steelworkers are responsible for unloading every piece of steel to be lifted into place and putting the components into position using cranes and other heavy machinery. Structural members are aligned and verified. Beams, columns and girders are then welded into position and inspected.

Finished work is what every client and employee will see as they use the building throughout its existence, so paying attention to detail becomes the measure of how the final completed project ultimately gets evaluated.

Double Black Construction is different because we have built a culture that values quality control over everything else. It’s one of their primary principles and gets complete buy-in from every team member. Our culture has become an important aspect to achieving high-quality work consistently. The company considers quality control an absolute, understood by all, all the time. This is achieved through effective leadership and building a culture that places the customer’s best interests above everything else.

You Need to Work with the Best to Get the Best Results

For both clients and the people involved in a construction project, erecting steel buildings is both challenging and rewarding. Double Black Construction is your one turnkey provider that offers high-quality, pre-engineered steel buildings for any budget and for any business need. Get the exact facility to suit your business needs by leaving the project details to us. We take pride in the relationships we build with their clients.

As your next industrial and commercial builder, Double Black Construction works with the best people and assembles the best teams to get your structural building project done right. Learn more about our leadership team and contact us at (833) 322-2722 or by email at info@DoubleBlackConstruction.com for a free quote and to get started.

About the author:

Steel Creates Unlimited Design Possibilities for Architects

john@doubleblackconstruction.com (John Lohan) — Tue, 20 Feb 2024 15:30:00 GMT

Push the boundaries of modern design by using the strongest, most sustainable material.

Without question, architects and engineers appreciate the value of steel as the primary material to structure and frame commercial and industrial buildings. Beams, girders and columns are probably the first thoughts when you think of building with steel. Yes, steel framing provides the strength contemporary buildings need, but its use there is not the entire story. Steel allows architects to bring their vision to life by offering the freedom to design with fewer limitations. It’s the ideal material to work with .

Design Flexibility

The full potential of steel can be seen in its strength and versatility. Using steel for construction projects gives architects the freedom to design. By collaborating with steel building suppliers early in their design process, architects can discover the full potential of how pre-engineering frees them to innovate. Imagine buildings with clean, minimal lines, cantilevers, broad roof overhangs, walls of glass, asymmetrical designs and an unobstructed relationship to the outside environment. Floor plans aren’t limited by columns that interrupt flow. Buildings can be large, airy and full of light.

Designing with steel provides creativity on a larger scale so these contemporary steel buildings can offer open, interior space and well-defined floorplans and modern aesthetics that other traditional building materials won’t allow. The sky truly is the limit when you’re working with unrivalled high-strength-to-weight steel .

Real Sustainability

While it may seem contradictory at first, steel is the ideal material to improve a project’s sustainability. This is because it can be recycled endlessly without affecting strength and creates a highly durable building with a long lifespan. The steel industry has evolved over the past 20 years to now produce cold-formed construction material with a much lower environmental impact. The cold-forming process makes a harder product with more tensile strength and fewer surface imperfections. The method also adds to your project’s sustainability because processing is done at or near room temperature, which uses less energy. Steel is now considered to be the top choice for anyone who designs green buildings.

Versatile Construction

The foundation of modern building design is the pre-engineered steel panel. Combining innovative designs with pre-engineered steel panels allows architects to develop ideas that could never be considered before. While traditional building methods can be impossible in some locations, building made with cold-formed pre-engineered steel panels arrive pre-welded, pre-cut, and pre-hole punched. These panels provide a flexible and versatile solution that can be transported to any location or erected in tight spaces around existing structures. Buildings made with pre-engineered steel panels go up faster than traditional construction and their end wall fastening system means they can be moved or expanded quickly if needed .

Contact Double Black Construction When You Want to Create Innovative Buildings Without Limitations

For cost-effective, energy-efficient designs and high-performance wall and roof systems, pre-engineered steel panel buildings provide the long-term solution for any industry. Our experience in agriculture, warehousing, forestry and mining construction have proven that steel is best when considering innovative architectural designs. Our past work with architects has proven that steel building design and construction is the most versatile material they can use to create beautiful, functional designs.

Call us today to get started at (833) 322-2722 or by email at info@DoubleBlackConstruction.com . Submit your drawings and get a free quote online!

About the author:

Direct Access to Manufacturers Creates Supply Chain Efficiency

john@doubleblackconstruction.com (John Lohan) — Tue, 13 Feb 2024 14:30:00 GMT

As the total turnkey construction manager for North America’s largest pre-engineered building manufacturers, Double Black Construction creates efficient control over construction timelines.

Regardless of where we are in the economic cycle, business strives to move forward. Retail shelves need to stay stocked and customer orders need to be filled. While most of us recognize the fluctuation of supply chains at a consumer or retail level, the complex layer of industrial and commercial operations is equally susceptible to longer-term shocks and disorder.

The fragile supply chain infrastructure struggled in the face of global disruptions due to the pandemic, material scarcity and labour shortages. In response, some industries saw the benefit of keeping their supply lines shorter. Larger companies have started doing less outsourcing meaning more manufacturing has begun to return to domestic factories. Nowhere has this pattern benefitted customers during a time of high interruption than in the pre-engineered building industry – thanks to unique operational partnerships.

Double Black Construction works as the preferred builder for pre-engineered metal structure manufacturers to create the foundation and install the building once orders have been placed by clients. The company works behind the scenes as the general contractor of commercial, industrial and agricultural facilities to growing company operations. Their partnership with the top, recognized manufacturers (such as Toro Steel Buildings, Nucor , Olympia and Summit Steel Buildings ) ensures clients get the best built final structure according to deadlines.

With the world’s supply chains in disarray during the years of the COVID pandemic, maintaining a close domestic relationship led to reliable supply of manufacturing materials, reduced bottlenecks and more dependable construction times that other independent builders were not able to maintain .

Working with the Ideal Construction Team Gets the Best Results

Double Black Construction offers total turnkey projects , design-build, construction management and general contracting services. The company is capable of completing all the phases of construction with their own forces to allow them to be cost efficient and to meet adhere to tight schedules. This success is directly tied to their partnerships with dependable pre-engineered building manufacturers across Canada and the U.S. Double Black Construction has earned trust by delivering quality workmanship to elevate the reputation of their manufacturing partners.

John Lohan leads the Double Black Construction team . He has extensive experience working in the pre-engineered metal building and construction industries, starting in the industry in 2004. Since that time, he has worked with Canadian and global customers, governments and architects to supply, engineer and install metal buildings across the globe. The Double Black Construction staff includes professional engineers, site superintendents and skilled tradespeople who have been with the firm for over 10 years. Regardless of a client’s need, the team is equipped to build to the manufacturer specs, ranging from a 50’ by 50’ storage shed to a new 100,000 square foot industrial processing plant.

Pre-engineered building structures are constructed from heavy industrial I-beams and steel roof and wall systems with various architectural profiles shipped directly to the building site. Industry estimates suggest construction times are slashed by up to 33% and have lower materials costs with pre-engineered systems. These cold-formed steel buildings systems produce less waste, allow for easier installation, and provide tighter seals to avoid leaks. Computer-aided design (CAD) and Building Information Modeling (BIM) aid in the production of flexible steel construction, allowing much of the labour to be done off-site, making on-site assembly more straightforward. These savings in time and materials are passed along to the client .

Partnerships Help Guarantee More Reliability in the Supply Chain

Throughout the pandemic, industrial and consumer channels were hit hard by shipping delays and material shortages. Double Black Construction’s experience of working with select large-scale manufacturers means they encountered few work stoppages or delays due to not being able access the materials they needed.

Lohan and teams of engineers usually schedule flexibility into their schedules for the inevitable small interruptions that happen on construction projects at the best of times. Obviously, the last few years have been challenging for most builders. Flexibility allows any unexpected delay in getting specific parts to be made up in later stages of installation. They continue to meet the final completion date without needing to reschedule from their critical path.

Partnerships with large manufacturers and their large, warehoused inventories fortunately mean necessary components are never far away. It’s an advantage to ensure completion dates do not get affected. Downtime always needs to be avoided on jobsites. While most of Double Black Construction’s clients are understanding to the larger circumstances, building a comprehensive plan and communicating effectively makes their installations move more smoothly. Managing an everchanging construction landscape is easier when you can rely on the strengths of larger manufacturing partners.

When your business operation is looking to expand its footprint of warehousing or production space, Double Black Construction works with North America’s largest and most reputable pre-engineered building manufacturers to deliver the best building that meets your expectations. Contact us today or call (833) 322-2722 for a free quote.

About the author:

Choosing the Ideal Building Contractor Benefits Your Business... and the Planet

john@doubleblackconstruction.com (John Lohan) — Wed, 31 Jan 2024 17:46:21 GMT

Metal buildings are the construction material of choice for the industrial, commercial, agricultural and warehousing markets.

With a dedicated team of construction professionals who have vast experience in industrial steel erection, Double Black Construction prides itself in its ability to bring your vision to life. Metal buildings are versatile and offer limitless possibilities to almost any engineering design. As with any large investment, it’s wise to go with the project team you can trust. Choosing the right partner makes all the difference – you want the one who delivers on their promises, has the technical experience and resources, uses sustainable practices and can provide you with the ideal solution for your business needs. Pre-engineered steel buildings are a practical, durable and versatile solution for growing your business quickly and affordably.

Double Black Construction is committed to our clients’ success on every project. In his latest commentary, company president, John Lohan , reflects on his nearly 20 years of metal building engineering experience to explain why steel buildings are right for your next new project or expansion. He discusses the benefits of choosing Double Black Construction and why pre-engineered steel buildings are a smart choice as an environmentally friendly alternative to traditional construction .

Why Metal Buildings?

Steel buildings are the popular and obvious choice for industrial facilities, whether it be for warehousing, manufacturing or multi-purpose office/production units. Wherever you see large-scale industry, you’ll notice how popular metal construction is as the primary choice for durable, attractive and versatile structures. They can be customized to suit every need and tailored to the needs of your business, regardless of shape or size, and can be expanded easily as your business grows. Steel buildings are recognized as the leader for use in agribusiness, mining and cannabis industries and with forestry and lumber operations.

Metal building design has come a long way in the last decade. Contemporary light-weight steel engineering combines strong support columns and flexible beams so the building can move under ground stresses while remaining rigid against strong winds or harsh winter weather conditions. Clear spans can be more than 300 feet wide and bay spans can be up to 40 feet. Versatile pre-insulated wall systems mean these pre-engineered buildings can be designed and delivered directly to the job site regardless how remote. The engineering system provides a flexible and versatile solution regardless of location .

How Steel Buildings Benefit Your Business

Creating or expanding the physical presence for your business is a critical matter that affects your operations and profitability for years to come. Not only do you need to look at your current functionality and how it is being used, but any new building must also incorporate a flexible layout that will work with how your team will perform in the future to get things done. And it needs to have an attractive aesthetic appeal. Your metal building becomes a showpiece that leaves an immediate and lasting impression of your business with the public when hosting meetings or soliciting new clients.

Buildings affect employee retainment and contribute to higher productivity and more effective capacity management. Businesses receive value from their building project throughout every stage of its lifecycle – from ideation and concept through construction, occupancy and (one day in the far-off future) resale or replacement. You want something that’s functional but also represents a holistic view of your business and shows off your style.

Modern Steel Design is Versatile.

Steel building design has come a long way over the last decade. Modern architectural expressions that use cantilevers and large expanses of glass can only be created using steel framing. Stylish exterior appearances give way to interiors that are welcoming and open, with few pillars and other support beams to obstruct views. Imagine open spaces with clear spans that create beautiful open-space concepts to aid teamwork and productivity. Steel engineering systems provide a flexible and versatile solution regardless if buildings are to be built adjacent to other structures or around installed equipment.

Steel Building Construction is Cost-Effective.

Metal building engineering is relatively quicker to build, enhancing their affordability compared to other traditional construction methods. Prefabrication uses fewer materials and less concrete, requires lower labour costs and creates far less waste. A rigid-frame steel panel system costs less and eliminates concerns about extra cost to enhance safety and performance. Steel buildings offer optimal design while keeping affordability and your business needs in mind. Peace of mind comes from knowing your building can be expanded in the future as needs and capacity change. The open-ended framing systems mean extensions can be added quickly and at a lower cost compared to erecting an additional complete building. And if the structure is ever no longer needed, it can be sold and relocated, or recycled and sold at high value. Every component is fully reusable and recyclable.

How Your Steel Building Benefits the Planet

To understand the value of your finished building, you need to measure its return on investment in terms of profit, people and planet. Sustainability is an increasing important component of every business decision. How your business interacts with the environment plays an important role in maintaining public goodwill and attracting new clients.

Metal building systems are green by design. Not only is the entire facility recyclable but most of its components are made from recycled steel, usually on their second or third lifecycle. Regardless of how often steel is reused (and there’s no limit on the number of times it can be done so), its strength and durability are unaffected. All the building materials can be recycled at the end of the building’s usable life. Compared to conventional building materials, metal building systems have a lower environmental impact and operate with a smaller carbon footprint. Building with steel has therefore become more desirable for customers throughout every industry.

Keeping energy costs down during construction is just as important to the environment as the material used and how much waste is produced. Because pre-engineered steel panels are fabricated and assembled off-site, construction equipment emissions and total amount of waste produced are much less. Using more recyclable materials mean less reaches landfills. Metal buildings can also incorporate energy-reducing systems such as solar heating, green roofs, efficient insulation systems and panel coatings that contribute to additional energy savings .

Double Black Construction is Ready to Build When You Are

Choosing an ideal steel building provider makes all the difference in meeting your desire for combining business goals with a sustainable future. Your next building project requires an expert team of designers, engineers and tradespeople who consider all the factors in creating intelligent long-term building systems that contribute positively to our environment. By reducing construction time and waste, Double Black Construction supplies cost-effective and versatile pre-engineered metal building solutions that are smarter for the world and your budget. When you’re ready to build, we’re ready to get started! Call our team today to get your free quote.

Visit our Contact Us page or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote.

About the author:

Partnering with North America’s Pre-eminent Manufacturers Benefits Your Construction

john@doubleblackconstruction.com (John Lohan) — Tue, 23 Jan 2024 17:03:58 GMT

As a turnkey general contractor, Double Black Construction works with manufacturing partners to deliver ongoing return on investment for clients.

Double Black Construction’s team has been erecting custom steel buildings since 1991. Their reputation for innovation within the construction industry has been built through their strategic and long-term partnerships with North America’s key steel building manufacturers . Relying on the best cold-formed pre-engineered steel materials has enabled the company to expand its capabilities to provide more solutions, with increased architectural flexibility and design options for clients.

The firm delivers highly efficient and cost-effective construction projects with a lower environmental impact than any other solution on the market. Partnerships with top component manufacturers, such as Summit Steel Buildings , Toro Steel Buildings and Olympia Steel Buildings , are successful by combining their advanced steel modular systems with the most reliable certified construction teams who use the latest lean construction practices.

Manufacturing Partnerships Make the Dream Work

Double Black Construction has been responsible for exciting industrial and commercial projects, including an arena project in Nunavut and TCS Concrete Solutions’ new production facility ( view these projects ). Working alongside North America’s most reputable steel building manufacturers complements their existing capabilities in design-build, constriction management and general contracting services. Double Black Construction accesses the industry’s best resources, including technology-driven precision engineering platforms. This helps produce resilient and durable steel buildings up to three stories in height for a broad range of commercial uses, such as manufacturing, warehousing and processing facilities for the agricultural, forestry, mining and automotive parts industries.

By working with large manufacturers to create bespoke steel modules that already comply with local building codes, your building can be customized to specific dimensions and fit-out specifications, all with a wide choice of different façades and finishes. Double Black Construction draws on wider technological knowledge in design and modular production from their partners and benefits from their research and development capabilities to stay cutting-edge. They bring together their own engineering and execution experience with the manufacturing and supply-chain expertise of their suppliers to create sophisticated steel building solutions with a shorter delivery time. Pre-engineered steel framing creates large clear spans at an affordable price. Steel’s superior strength-to-weight ratio creates open spaces with up to 300 feet of unobstructed space without pillars or supports .

How Partnering with Key Industrial Manufacturers Benefits Your Next Project:

1. Computerized design with digital modeling

Double Black Construction benefits from their partnering manufacturers’ virtual design capabilities to augment their own architectural abilities to create pre-construction simulations of each final pre-engineered steel building. This virtual environment supports the construction process by ensuring all measurements are more accurate and final fittings are more precise. An advance 3-D rendering means clients can view their final building in a real-time simulation and make any necessary changes before foundations are poured or any components have been ordered or made. This allows the project manager, planning teams and key decision-makers to view the construction at certain stages and use the computer modelling to help increase quality assurance while reducing errors, building times and total construction costs. Digital modelling helps minimize problems and delays during on-site construction.

2. General management using precision engineering and best practices

Double Black Construction merges traditional skilled manpower construction practices with the best of daily planning software to help master team scheduling and collaboration and to link jobsite data and analytics throughout projects. Partnerships within the industry ensure your steel fabrication, concrete and other scopes of work is delivered with the best value. Building capabilities incorporate energy-efficient lighting, appliances and mechanical systems, coupled with high-performance windows, water-efficient fixtures and utility monitoring to minimize resource consumption and reduce long-term operation costs. As a result, your project is delivered with superior construction quality and real-time progress reporting. Innovation creates effective planning, enhanced collaboration and communication that’s proven to be a force multiplier for completing projects according to plan. The goal is to exceed quality expectations and to provide clients a completed project within budget.

3. Pre-engineering results in a positive cost-benefit analysis

Capital projects are under more scrutiny for getting the most our of a modest budget. Pre-engineered steel buildings are more economical and offer more sustainability than using brick and mortar or timber materials. Working with steel is generally 30% less than the price of traditional construction and takes about as third as long to complete. When 50-60% of your project’s total costs come from materials, using cost-effective pre-engineered components means more of the savings can be used toward other parts of the final project outside of construction. Ongoing operational savings and steel building’s ability to maintain its long-term value continue to make your construction project a great return on investment:

Because it’s made with steel, your building requires minimal upkeep with lower ongoing maintenance costs ( read more about cost savings ).
Ongoing energy savings are created through combining efficient insulation and more natural light. An energy-efficient pre-engineered building uses R-30 or R-40 insulation that can lead to big savings on utility bills.
Should you no longer need your steel building at its current location or with its present use, it can be easily deconstructed and moved or modified in its layout to adapt to a new purpose at a fraction of the cost of building new. Why build another facility when you can transform the one you already have into another use?

Strategic Partnerships Drive Efficient and Cost-Effective Construction Projects

Double Black Construction offers total turnkey projects and design-build, construction management and general contracting services. We excel at doing many phases of construction with our own forces as well as supervising and co-ordinating a variety of trades and subcontractors (such as electrical or plumbing). These partnerships, along with the longstanding ones on the supply side with our pre-engineered steel building manufacturers, allow us to be cost efficient, maintain steady and reliable access to components (regardless of supply-chain disruption) so we can dependably meet deadlines.

Double Black Construction takes pride in completing quality projects on time and on budget. Contact us when you need a free quote and to get started on your next capital project. Don't hesitate to reach out to John Lohan at info@doubleblackconstruction.com or (833) 322-2722 .

About the author:

How Lean Construction Benefits Your Next Project

john@doubleblackconstruction.com (John Lohan) — Tue, 16 Jan 2024 17:18:44 GMT

Best practices are borne out of common-sense practical experience. Lean construction is a set of principals designed to increase efficiency, reduce waste and lower project costs. Double Black Construction maximizes value for clients by saving them time and money by incorporating lean principals into every project we do. As a courtesy, we’re sharing what we’ve learned and how lean construction can benefit your next project.

Lean construction is based on the Toyota Production System, one of the manufacturing methods that helped the Japanese car industry advance so quickly throughout the 1970s and 1980s. Lean construction works by reducing construction time, increasing productivity and efficiently managing raw materials. Applying lean principals to construction takes some flexibility, because unlike manufacturing environments, construction doesn’t always take place in a controlled setting. Managing workflow becomes more challenging on a construction site with so many more unreliable or unpredictable variables.

Lean Construction Improves Efficiency and Saves on Costs

We’ve reaped the benefits of using lean principles in our construction projects since day one. The practices maximize value for our clients by helping to improve productivity and reduce waste – all to lower project costs. Lean construction is slightly different than traditional construction because it requires a more holistic approach to project planning. Lean construction can be challenging to implement; it takes more initial effort and thoughtful execution when you start using it, but soon becomes a natural process of every project.

Here are the lean construction principals we apply to our projects.

Key principles:

Identify value from the client’s needs
Use best practices that deliver value
Reduce waste to increase efficiency
Avoid unnecessary waiting time
Don’t use a faster-than-necessary pace
Prevent or minimize defects
Keep solutions simple – avoid complexity
Use efficient flow of work processes to avoid unnecessary motion
Reduce unnecessary transportation
Keep inventory low (use just-in-time processes)
Use talent effectively and fairly
Prevent excess processing
Schedule phases of work from the end and work backwards
Perfect construction processes through continuous improvement

Examples of waste:

Faulty goods
Under-utilizing capabilities
Not effectively using employee skills
Delegating tasks with inadequate training
Not incorporating worker ideas and suggestions
Using the wrong metrics (or none at all)
Not using the latest technologies to increase efficiencies.

Rely on a Construction Partner That Has Decades of Experience

To learn more about how we incorporate lean construction principles into our projects, please contact us online or speak with John Lohan and his team at (833) 322-2722 and we’ll provide you with a free consultation and quote .

About the author:

John Lohan has over 15 years of experience designing, engineering and installing over 500 metal buildings for architects and clients across North America and the globe. He’s managed all aspects of steel building construction, including material logistics and managing local and foreign construction teams. John also has special expertise in concrete foundation and excavation. He can be contacted at Double Black Construction at (833) 322-2722 , by email at info@DoubleBlackConstruction.com or on LinkedIn .

Manufacturing and Installation Partnerships Yield Huge Client Benefits

john@doubleblackconstruction.com (John Lohan) — Thu, 14 Dec 2023 17:41:36 GMT

A secure and reliable source of pre-engineered components means projects get done on time, regardless of the supply-chain interruptions.

New building projects must choose between a large variety of materials, much like in the story of the three little pigs. While no reasonable person would recommend using straw, wood and brick materials remain very popular. Brick may have withstood the attacks by the wolf at the end of the story, but the updated version would build the best structure with invincible steel. Modern pre-engineered steel systems provide Canadian and American industry with affordable, comfortable and eco-friendly commercial and industrial low-rise or multi-story construction.

Modular Buildings Have Revolutionized Commercial-Purpose Construction

If you think industrial buildings are all carbon copies of each other because they use standardized pre-engineered components, you haven’t explored what contemporary modular construction can do for your business. Steel’s high strength-to-weight ratio means your building can have wide open spaces, exciting architectural design, such as cantilevers and building-wide windows, that only pre-engineering allows. Steel construction creates beautiful retail and office spaces that are comfortable and accommodating to your skilled workforce and professionals. These commercial building designs are also used for data centers, warehouses, fulfillment and logistics and distribution centres. Regardless of end use, standardized pre-engineered steel components mean your building will be built quicker and more affordably – the result of partnerships between component manufacturers and construction companies, like Double Black Construction.

Collaborating with Industry-Leading Manufacturers Creates Reliable Projects

Double Black Construction works with the industry’s top pre-engineered building manufacturers, such as Summit Steel Buildings , Behlen Steel Buildings , Toro Steel Buildings and Olympia Steel Buildings , just to name a few, to be the general contractor and see that building projects are completed in an expedited time at a very affordable price. Their modular construction process shortens project design and engineering time, reduces costs, improves construction productivity and provides endless possibilities for easy and affordable future expansion. Building installation uses pre-engineered wall and roofing systems to be more cost-efficient, safe and eco-friendly compared to traditional brick-and-mortar construction. If you haven’t considered using pre-engineered buildings for your next capital project, you are missing out on the extensive benefits of this form of contemporary construction.

Working with manufacturing partners that control their own inventory, Double Black is able to meet client deadlines and get new buildings constructed on time without interruption by supply chain disruptions. Even with supply- and labour-constrained markets, the company’s expanded capabilities have allowed them to produce at their regular, predictable rate. Customers have received their final building solutions without delays experienced by other markets, especially in residential houses where lumber shortages and skyrocketing prices have caused considerable chaos.

Standardization and Pre-Engineering Are Construction Strengths

Part of the reason for Double Black Construction’s reliability during the pandemic crisis has been due to the advantages of relying on pre-engineering components made and inventoried domestically. Regardless of final architectural design, a certain degree of engineering standardization provided an assured source of critical building components. Standardization does not mean “sameness”. No matter the final building’s architectural design, dimensions, size or aesthetic finishes, the internal engineering uses similar panels, materials and components – all made from the finest cold-formed steel for durability.

“Standardization is a concept some people misunderstand,” says John Lohan, President at Double Black Construction. “Every project, and every final building, is unique, customized to the client’s exact needs, using a fair proportion of similar parts. If we compare pre-engineered buildings to a car’s essential components, each company’s engines perform to different specifications and the exteriors are different, yet the internal bolts, structural supports and casings are made similarly, often by the same parts supplier. It’s a similar relationship to what we have with our pre-engineered panel manufacturers.”

While floorplans, roof designs and internal finishes are different, steel buildings also use standard electrical and cooling systems for the most part. Standardized structural parts offer greater resiliency and dependability to the construction process. When clients order a building that features pre-engineered components from Double Black Construction’s domestic manufacturers, they are assured the final design and building construction will be done on time and on budget to the highest dress by their skilled and certified professionals.

Be Wiser Than the Three Little Pigs and Choose Steel Instead of Wood or Brick

The three little pigs were in a hurry to build during a time of uncertainty. It sounds familiar. Unlike the pigs in the story, we appreciate the value of building with steel and in guaranteeing our modular building will be made to withstand the harshest of conditions. Pre-engineered panels and components, fabricated by reliable domestic partners, ensures steady supply and a top-notch final product you can be proud of.

When you’re ready to start your next industrial or commercial building project, contact John Lohan and the Double Black Construction team at info@doubleblackconstruction.com or (833) 322-2722 and they’ll provide you with a free quote and project timeline .

About the author:

The Great Mix-Up: Concrete and Cement

john@doubleblackconstruction.com (John Lohan) — Tue, 21 Nov 2023 18:58:47 GMT

If a solid concrete foundation is so vitally important for the strength of your building construction,
how come installers spend so little time discussing it with clients?
Let us explain what makes concrete so critical for your building’s durability.

Concrete is literally the foundation for most modern commercial and industrial construction projects. It is the most widely used building material in the world, used for roads, bridges and buildings and is behind only water as the planet's most-consumed resource. Architects and engineers couldn’t create large buildings and skyscrapers so strong and tall without it.

While most people rarely think about the hard substance under their feet, the construction team at Double Black Construction thinks about it all the time. Working with the material to create a proper building foundation is the first, and one of the most important, stages of industrial and commercial construction. Not all pre-engineered erecting teams also create the foundation. For something so important, it only makes sense to hire a single turnkey construction partner with expertise in all facets of construction; from laying the concrete foundation to doing the final interior finishing

A Secure Concrete Base Creates the Necessary Stability
Buildings Require to Stand the Tests of Time

A solid concrete foundation is a fundamental structural component for securing the columns and framework of pre-engineered steel buildings. It helps spread massive weight over a larger surface area and secure everything on top of it against vibration and shocks. Smaller buildings can start with a single concrete slab for support, while in soft soil and various other types of looser ground, metal or wood piles are driven through sand or snow down to the solid bedrock deep below.

After surveying and excavating the building area, poured concrete slabs (sometimes snaked with heated wires or water pipes to provide warmth and to prevent ice buildup in exterior uses) are the most ideal foundation for most building sizes. The concrete sits atop a base of gravel, fabric sheets (to prevent plants from drilling through) and wire mesh that prevents the large concrete surface area from cracking or buckling. In cases where the building lies in a winter climate, larger areas are cut into smaller sections so they can shift slightly (fractions of a centimetre) without splitting or breaking.

As the name suggests, a poured concrete slab is simply a thick, flat section of concrete (usually between six and eight inches thick) that is poured and shaped using wood or extruded polystyrene forms. The forms hold the wet concrete in place until it dries. With pre-engineered steel buildings, the supporting girders and frames for wall and roof systems (and possibly mezzanines or upper floors) are also reinforced with concrete footings. These thick sections of concrete are blocked up under load-bearing walls and physically set alongside the steel to create an immovable force. Larger slabs and foundations for multi-story buildings may also contain rebar (metal rods wired together to create strength).

The finished concrete floor is then treated with curing compounds, coated and sealed and then covered with whatever other materials clients want (such as bamboo, wood, stone or other) for both aesthetics, soundproofing, comfort and to provide additional resistance to damage. For industrial purposes, the treated concrete can be left as is. Either way, the building starts with a reliable and stable base that resists damage, is smooth and flat and looks great.

Don’t Call It Cement (and it’s definitely not brought in by a cement truck)

Cement and concrete are different. People often use the terms interchangeably, which is similar to amateur or home bakers using the words ‘flour’ and ‘cake’ interchangeably. The materials are not the same. Cement is an ingredient in making concrete , the fundamental building base for most buildings. Although concrete is instrumental to modern construction, it is not a recent innovation. The builders of the Roman Empire relied on the material for most of the infrastructure (such as aqueducts) and buildings.

Cement is a binder, a chemical substance used for construction that sets, hardens and adheres to other materials to blend them together. Cement is seldom used on its own, but rather in combination with aggregates (a mix of sand, gravel or crushed stone) together.

According to the Cement Association of Canada , 15 cement plants across Canada “ship cement to more than 1,100 associated facilities. Collectively, the cement industry supports about 158 000 direct and indirect jobs across the country and contributes CA$76 billion in economic benefit to the Canadian economy .”

If you’re curious what can happen to the construction industry even when the cement industry temporarily shuts down, read about the significant impact a five-week cement strike in Vancouver had during May and June of 2022:

"‘The ripple effect is huge’: Concrete strike in Metro Vancouver threatens construction industry" ( Global News )
"Strike by concrete truck operators stalling construction throughout Metro Vancouver" ( Vancouver Sun )

Cement + Aggregates + Water = Concrete

Many people might remember an episode of “M*A*S*H” where they try to lay a concrete floor in the operating room and fail to get the ratio correct, resulting in a muddy soup instead of a solid base. To make concrete, you need to use a specific formula of cement, water and aggregates. The ratio can vary slightly but it starts with approximately 10 to 15% Portland cement (“Portland” is the generic term for the type of cement used in almost all concrete) and 15 to 20% water that is turned into a paste. It is then mixed with 65 to 75% aggregates. As the cement and water mix, they harden and bind the aggregates “into an impenetrable rock-like mass”.

It is concrete that we associate with the strong, durable, structural building material used widely in construction for bridges, buildings and sidewalks. And cement is the main binding ingredient within it.

Here’s a handy list of best practices for cement and concrete use.

Double Black Construction forms working relationships as strong and reliable as concrete

For the construction of pre-engineered steel buildings specifically, good-quality concrete bases are essential to create a durable and stable structure that will last for generations. When clients buy a metal building solution from their manufacturer , they often left on their own to find a building partner to build a foundation and install the structure. With Double Black Construction as your first choice and turnkey building partner, our experience in all stages of pre-engineered construction means you can leave the details to us.

Engineers, architects and building system manufacturers can rely on Double Black Constructions’ experienced team to prepare all aspects of the building plan, to specification, and execute it on time and on budget. Concrete is not the only part of the job we do; however, our team delivers it to the same high standard as the rest of our construction and installation work. Why rely on multiple subcontractors when one turnkey partner will do everything you need?

Contact John Lohan and his team at Double Black Construction online or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote .

About the author:

Before You Build, Think About Building Noise

apaulmitchell@execulink.com (A Paul Mitchell) — Wed, 13 Sep 2023 15:42:50 GMT

Loud spaces can be bad for health, cause employees to lose focus and are generally annoying.
Instead of fixing a future problem, consider functional preventative solutions in advance.

Think about your workplace or favourite restaurant. Modern design is about bulky, solid materials and large open spaces that create an impressive spectacle and ambiance. However, they’re so loud! No, you are not wrong. Places are getting louder.

Despite their architectural beauty, exposed ceilings and shiny concrete floors are always associated with excessive noise. They don’t necessarily lead to poor or loud acoustics but creating them does pose a challenge for designers and architects.

The Trend Toward Open Spaces Creates Noisy Places

There’s no denying the popularity of modern architecture and the long-standing trend toward open-concept spaces. Homes and workspaces have each embraced the idea. For both, noise is a concern. Of course, industrial and commercial workplaces are always going to be louder than home environments. It’s just a symptom of natural work. Machinery, moving materials, people talking all create loud sounds. Workplaces can never eliminate noise altogether, but the goal is to create a reasonable volume that allows people to concentrate on their effort, whether it be manufacturing, technical or administration.

Excessive noise isn’t just a concern for focus. It’s also a consideration for proper health. For decades, research has shown that rates of cardiovascular disease are elevated among people who are exposed to higher levels of noise. One study associates living in noisy neighbourhoods to higher instances of heart disease. It’s no wonder noise levels are receiving so much attention.

Anticipate Noise Issues Before the Building is Designed

So, what can businesses do? At Double Black Construction, we prefer to look at what can be done as companies plan their new or additional building.

Think about potential noise before you build. For example, during the design stage, you might consider three ideas that will help control the future noise level of any structure. After all, it’s easier to plan ahead than to rectify a problem after the fact.

1. ANALYZE THE ENVIRONMENT TO MAXIMIZE SOUND CONTROL

Companies need to understand the nature of their working environment and how their operations contribute to sound levels. With existing operations, it can be measured; for new businesses, it must be predicted. How loud is the workplace? What accounts for the majority of the noise? Is it necessary? Compiling this information and assessing these factors can then be used to create a suitable plan for sound control.

Sound control in commercial buildings refers to the process of reducing noise levels and improving room acoustics for optimal comfort . It involves using materials, products and noise reduction techniques to:

Block out external noises
Reduce unwanted noise transmission between rooms and floors
Absorb sound wave reverberations and sound energy to reduce echo and improve clarity
Minimize overall noise pollution

The goal is to create a comfortable and safe environment for people to go about their business. The endgame is to create an ideal acoustical design.

2. CONSIDER LAYOUTS AND HOW DIFFERENT DEPARTMENTS AND OPERATIONS INTERACT WITH EACH OTHER

The benefit of designing new is that separate areas can be created with adequate distances between and to allow for structure or air barriers to minimize noise transference. Be considerate where equipment and machinery are located. Office and administration areas are best isolated away from production area, as are locations where salespeople will be on the telephone. It’s easier and cheaper to plan well than to try to solve acoustic problems once a building is finished.

If the building is jointly shared, consider what other tenants do and how much noise they make. The same goes with internal departments. The noisiest tenants, or those most sensitive to sound and vibration (especially if they have sensitive measuring tools), should be separated as far as possible. A concrete foundation means the ground floor will also enjoy the most tranquility. As we’ll further see in a subsequent article, building materials help tremendously to counter acoustic issues, but so does thoughtful space planning.

3. MACHINERY MAINTENANCE

Whether you have a factory manufacturing state-of-the-art medicines or an office with photocopiers, new equipment is always better and quieter than old. Bigger equipment plays a more sizable role is generating noise. Of course, not every company has the luxury of being able to afford the greatest and latest technology. In that case, older equipment runs much more quietly when it is well maintained. Simple maintenance can reduce noise levels by as much as 50%.

It’s Difficult to Know the Acoustic Issues of a Building Until People Are Working In It

But, it's not altogether impossible. Analysis, architecture and layout are important factors in smart acoustic control planning. They play as much of a role as materials and construction techniques (which we’ll discuss in a subsequent article). Buildings with large open spaces will always have a reputation for loud acoustics. Intelligent architecture and pre-engineering using concrete and cold-formed steel are proving to be the best combination that balances stunning aesthetic appeal with optimal performance for those working within it.

Instead of figuring it out on your own, or worse, after you’ve started to live with a problem, rely on the experience of proven designers and steel building teams at Double Black Construction. Our experience with steel construction and how to create an ideal building solution for a wide variety of businesses in many distinct industries means we account for sound levels and how they resonate throughout a building. We can manage planning in advance and choose the right architecture and materials to help mitigate acoustic issues before they start.

Contact John Lohan and his team at Double Black Construction online or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote .

About the author:

Choosing Energy-Efficient Materials Moderate Temperatures and Lessen Utilities Consumption

apaulmitchell@execulink.com (A Paul Mitchell) — Mon, 28 Aug 2023 15:32:25 GMT

John Lohan shares his design experience and how selecting the ideal construction materials increases building performance and lowers operational costs.

One of my favourite things about a career in steel building construction is getting to work with so many incredible and talented experts from a diverse range of technical areas. My work with architects and engineering teams, in particular, has improved the performance of our work. They have specifically helped to address one important area most requested by clients: how to keep building temperatures cool in the summer and warm in the winter without having to resort to costly amounts of power and electricity consumption for HVAC systems.

What I’ve learned is that a successful (and energy- and cost-saving) strategy begins when buildings are being designed and created. Experience has taught me the value of including thermal design and the right materials to enhance passive cooling. This building design approach focuses on heat gain control and heat dissipation in buildings to improve indoor comfort by using low or no energy consumption.

Choosing the right building features and using energy-smart components of insulated steel and concede are essential to an effective plan.

SOLUTIONS ARE IN OUR NATURE

Where possible, Double Black Construction and our teams prefer to employ a passive cooling approach for regulating building environments. It relies less on artificial climate control systems by incorporating energy-smart architectural and engineering into the structural design when the building is first being created. We try to use natural cooling methods whereby energy available from the natural environment is combined with building components to create heat sinks. For instance, features such as building envelopes and overhangs help dissipate higher temperatures.

To explore how architecture works to moderate building climates, read our previous article, “Design Your Metal Building to Combat Hot Outside Temperatures”.

Choice of Building Materials Makes All the Difference

CONCRETE

Various materials offer different levels of ability to help absorb or deflect light and heat to keep buildings coolers. Building foundations made with concrete and embedded into the ground feel cooler thanks to the high “thermal mass”. Digging deeper into the ground provides more stability to the building’s framing while also using the ground’s natural temperature as insulation. It’s a little more work, but well worth it.

Concrete has a high thermal mass and is preferred over other materials such as gravel or wood. Thick pads absorb and release heat slowly, thereby regulating temperatures over time, making daytime cooler and nighttime warmer.

INSULATED STEEL PANELS

Early in my career, I discovered the incredible value, strength and insulating ability afforded by building with pre-engineered steel components. Cold-formed steel panels are custom designed and manufactured so they’re ready to install on-site and can support any R-value installation. The built-in insulation keeps interior spaces warm during the winter yet also prevents the sun from heating your steel building. Metal panels look amazing and help serve the structure as physical protection, a vapour retarder and as a barrier to keep warm air out and cool air in. These complex steel building walls contribute to improving energy efficiency, leading to lower energy bills.

Properly installed pre-engineered steel panels with good insulation are immune from rust and corrosion, which can absorb moisture and lead to breaks in your perfectly controlled internal environment. And unlike wood or brick and mortar, steel materials prevent pests, molds and other airborne bacteria that deteriorate air quality. Buildings with insulated steel panels safeguard the environment and increase energy efficiency. By choosing a metal building with proper insulation, you're not only making a smart financial move but also a green one.

PAINTS AND GLAZES

Pre-engineered steel buildings roofing materials and external side panels can be finished with special pigments designed to reflect solar radiation (both in the visible range and on the infrared spectrum). Compared to conventional paints, heat-reducing paints can reduce surface temperatures by more than 10C.

Window glazing also helps. Spectrally selective coatings help to keep the sun’s heat out but let daylight in. Photochromic glazing changes transparency depending on light intensity while thermochromic glazing gets darker to refract light when it is hot. All these treatments contribute to keeping interiors cooler while lowering energy demands (and costs) of HVAC systems.

Select the Ideal Materials to Save on Operational Costs for Decades

I’m hearing more from clients about their corporate interest in cutting heating and cooling costs and being more sustainable by lowering their environment footprint. How their building is going to deal with outside climate conditions is a growing concern. As with many life choices, I’ve found that most important decisions are best made in advance with well-researched planning, forethought and by getting good advice. Intelligent decisions in design and materials greatly affect the long-term effectiveness of your building. And these decisions are best made at the time of construction.

When you’re looking to design and build your ideal industrial or commercial building that’s as energy efficient as it is attractive, give Double Black Construction a call. I’m excited to discuss your needs and how our pre-engineered designs can create a welcoming and comfortable environment for your team. Call John Lohan and his team at (833) 322-2722 or reach Double Black Construction online and we’ll provide you with a free consultation, quote and preliminary drawings .

About the author:

Economic Development in Waywayseecappo Begins with Steel Design

apaulmitchell@execulink.com (A Paul Mitchell) — Tue, 15 Aug 2023 23:00:03 GMT

Double Black Construction chosen as builder for a 25,000 square foot community centre that’s one component of a plan toward long-term financial independence.

Vibrant and strong communities are built by the hands, hearts and minds of those living within it. Often paired with that is the vision of wise community leaders looking for the future interests of their people. It’s a long process requiring the investment of human, material and spiritual efforts focused on common goals to create opportunities. The belief in enriching the lives of an entire people is central to what turns a group of people living close to each other into a shared community.

Located 30 kilometers east of Russell, Manitoba, Waywayseecappo First Nation Reserve is a community of slightly more than 3,100 people close to Stony Lake, surrounded by pristine landscapes and beautiful waterways. The land is dotted with homes, a community school, daycare, food mart, health centre and the poplar community arena complex that’s home to MJHL hockey team, the Wolverines. Aside from the sound of slapshots and referee whistles, the echoes of welding and hammering indicate something new for the area. Progress coming to the area in the shape of a new community building project is loud and clear.

[Photo credit and thanks go to Kyle Darbyson of The Brandon Sun .]

Community Development Begins with a Key Building

Development is important to future prosperity in a community like Waywayseecappo. Part of a shared growth plan is a new building being erected on highway 10, in the north end of Brandon, on land owned by the reserve. Adjacent to an open outdoor arena that hosts the annual Waywayseecappo rodeo is a massive 25,000-square-foot building project for a new community centre. The structure will serve a wide variety of purposes, with conference and meeting rooms as well as entertainment facilities to serve the band, its people and the broader region.

In May 2023 at a sod-turning ceremony to officially kick off the development, Chief Murray Clearsky told a small crowd that the new facility is part of “the First Nation’s broader campaign to carve out its financial independence in Westman.” The plan involves several business partners closely working together with Waywayseecappo to determine the needs and vision for today and for generations to come. Double Black Construction was selected as the building partner to take the engineering designs and materials and bring them to life. It’s an important role, one the company takes as seriously as the client, who sees the new construction as essential to economic growth.

Read the article from The Brandon Sun outlining the project and covering the opening ceremony at the site in May 2023.

“The conference centre is just the latest example of Waywayseecappo’s economic development strategy in the region,” as reported in The Brandon Sun. “Over the last number of decades, the First Nation has opened several different businesses in Westman to create job opportunities for its members and generate money to invest back into the community.”

The conference center is planned to become a vibrant local gathering place for a wide range of Indigenous communities in the area who need a community space that will save them a nearly two-and-a-half-hour drive to Winnipeg .

Facility is Designed to Honour the Past while Building the Future

The new building consists of two portions that are designed to accommodate Indigenous groups needing large indoor gathering space. The first single-storey section is a 17,000-square-foot conference area that will accommodate 300 people, featuring amenities such as a kitchen, canteen and video lottery terminal (VLT) lounge. Beside it is a first-floor space to be used by Manitoba Indigenous Police. A second-storey portion of 8,600 square feet will be occupied by child/family services. Chief Clearsky believes the building could also host a medical clinic or housing units in the future.

Link to construction photo gallery (with overview of project plans and drawings).

The building’s exterior, designed and manufactured by U-Build Steel Buildings , will be “covered in a floral beading and quilt work pattern to pay tribute to Anishinaabe culture, with the main entrance aligning with the Ojibwe tradition by facing east.”

The community centre construction project is a shared collaboration of technical partners. As the main builder, Double Black Construction is working closely with ADVA Marketing and Consulting Inc. , a family business operated by Anne and Bill Robb, along with their sons, Devon and Shane Robb that specializes in fuel dispensing systems and commercial construction management. Among the local Waywayseecappo businesses they developed is The Waywayseecappo Gas Bar that opened in July 2020 and a 14,000-square-foot state-of-the-art grocery store (Wayway Food Mart) completed in 2022.

U-Build Steel Buildings manufactured the steel structural components while by Samson Engineering provided the engineering. Read more about how Double Black Construction collaborates with architects and engineers.

Double Black Construction’s team of skilled tradespeople has extensive experience working with a variety of building manufacturers as an authorized builder and general contractor. The Waywayseecappo community centre is the second significant building project in Manitoba for the company and their team between 2023 and 2024. Their previous work was completing two large soundstages for Winnipeg’s Big Sky Studios . Check out the project profile and construction gallery .

Direct relationships with manufacturing partners is a key component to completing huge capital projects like these. They're part of the value-added services Double Black Construction brings to complicated industrial and commercial building projects.

Be Sure to Follow Construction Progress

Construction is well underway since the sod-turning ceremony in May. The concrete foundation has already been finished and steel framing is approaching completion. The project is expected to be open to the public by late 2024.

Visit our construction photo gallery (with overview of project plans and drawings) and be sure to check back frequently for updates.

For more information about Double Black Construction and the work we’ve done, please visit our project portfolio . Contact John Lohan and his team at Double Black Construction online or speak with us at (833) 322-2722 or reach Double Black Construction online and we’ll provide you with a free consultation, quote and preliminary drawings .

About ADVA Marketing and Consulting Inc.

The family business is operated by Anne and Bill Robb, along with their sons, Devon and Shane Robb and specializes in fuel dispensing systems, which could be as simple as a tank and dispenser, or as elaborate as a turn-key operation from the ground up, including c-stores, canopies, signs, paving and landscaping. ADVA Marketing and Consulting turns your vision into reality. Visit them at: advamarketing.ca .

About the author:

A Building Designer’s Perspective on Pre-Engineered Steel Buildings

john@doubleblackconstruction.com (John Lohan) — Tue, 25 Jul 2023 19:53:14 GMT

The following is a guest article by James Close, C.Tech , who has worked for SBM Engineering since 2014 as Structural/Building Design Division Team Lead and Project Lead. James graduated from Fanshawe College in Architectural Technology where he was named to the Dean’s Honour Roll. He provides engineering and consultation services for Double Black Construction, whose primary source for quality steel structures is Summit Steel Buildings .

It’s my opinion that designing and utilizing pre-engineered steel systems offers several advantages and benefits for building designers. Some benefits I’ve found when designing with pre-engineered building solutions is that it makes the construction process faster with greater structural integrity and durability while offering versatility and flexibility.

One of the significant advantages of pre-engineered steel systems is their rapid construction time. The use of standardized components and prefabricated elements ensures faster assembly and on-site installation. This speed can result in significant time savings for both designers and clients.

Steel is also known for its strength, durability, and resistance to natural elements, making them capable of withstanding harsh environmental conditions, seismic activity, and heavy loads. Pre-engineered buildings are suitable for a variety of project types.

Pre-engineered steel systems allow for flexible designs and easy customization. Their modular nature enables architects and designers to create unique and innovative structures, accommodating various architectural styles and design requirements.

Steel Building Design Versus Other Materials or Building Systems:

Designing for steel buildings differs from working with other materials, such as traditional brick and mortar or wood, in several ways – structural considerations and design flexibility particularly. Steel buildings rely on steel frameworks, requiring designers to consider factors such as load-bearing capacity, structural connections, and deflection. Understanding the properties of steel and its behavior under different loads is crucial for creating safe and reliable designs. Steel systems provide greater design flexibility compared to traditional materials. The high strength-to-weight ratio of steel allows for larger open spaces, longer spans, and taller structures. This versatility enables designers to create expansive interior spaces and incorporate modern architectural features .

Steel Building Design Versus Other Materials or Building Systems:

Ideal Situations for Pre-Engineering Building Solutions:

Pre-engineered building solutions are suitable for a wide range of projects and can be recommended in various situations, including industrial and commercial applications and Energy-Efficient Construction.

Pre-engineered steel systems are commonly used in industrial and commercial sectors due to their ability to accommodate large open spaces and heavy loads. Warehouses, manufacturing facilities, distribution centers, and retail buildings often benefit from the speed, versatility, and cost-effectiveness of pre-engineered steel construction. Pre-engineered steel systems can be combined with energy-efficient insulation materials and sustainable design practices to create environmentally friendly buildings. The inherent recyclability of steel also contributes to the green credentials of these structures.

Recommendations, Advice, and Best Practices:

My recommendation for professionals working with pre-engineered steel systems would be the following.

a. Collaborative Design Approach: Engage in early collaboration with structural engineers, manufacturers, and other stakeholders to ensure a holistic design approach that considers the specific requirements of pre-engineered steel systems.

b. Thorough Understanding of Codes and Standards: Familiarize yourself with the relevant building codes and industry standards governing steel construction. Adhering to these regulations ensures compliance and safety in your designs.

c. Continuous Learning and Professional Development: Stay updated with the latest advancements and innovations in pre-engineered steel systems through continuing education, seminars, and industry conferences. This knowledge will enhance your design capabilities and allow you to leverage the full potential of these systems.

d. Effective Communication: Maintain open and effective communication with clients, contractors, and manufacturers throughout the design and construction process. Clear communication ensures that everyone is aligned with project goals and minimizes the potential for errors or misunderstandings.

Designing with pre-engineered steel systems provides numerous advantages, including faster construction, structural integrity, and design flexibility. Understanding the differences in designing for steel buildings compared to other materials is essential for successful implementation. Pre-engineered building solutions find applications in various sectors, and following best practices such as collaborative design, continuous learning, and effective communication can help professionals excel in this field. By taking advantage of the benefits of pre-engineered steel systems and adhering to industry best practices, building designers can create exceptional structures that meet the evolving needs of their clients .

Author contact:

James Close , C.Tech.

Associate I, Structural/Building Design Lead

P: 519-471-6667 x109

E: jclose@sbmltd.ca

About SBM (Strik Baldinelli Moniz):

SBM is an established planning, building design and civil, structural, mechanical and electrical engineering firm. They deliver multi-disciplinary consulting services to private and public sector clients across Ontario. With over 130+ staff – consisting of designers, planners, surveyors, engineers, technologists, technicians, and administrative personnel – SBM supports construction companies to help navigate projects of any scale.

Founded in 2004 by Michael Baldinelli, M.E.Sc., P. Eng. and Aaron Strik, P.Eng., SBM's primary focus remains on the structural design of small buildings, single-family residential homes, precast concrete culverts, and wood roof trusses. The firm has grown to provide a broad range of design, planning, surveying, and engineering services, including competencies in municipal infrastructure, residential, commercial, industrial and institutional buildings, renovations, restoration and rehabilitation projects, and much more.

Contact the firm at their website.

Design Your Metal Building to Combat Hot Outside Temperatures

apaulmitchell@execulink.com (A Paul Mitchell) — Fri, 21 Jul 2023 15:19:14 GMT

Incorporating key features when you build keeps your structure’s interior cool and comfortable regardless of how warm it gets outside.

When planning your ideal commercial or industrial building, it’s smart to anticipate how to control temperatures so you can efficiently keep the internal environment naturally cool without having to resort to high energy use by HVAC systems. Being able to plan efficient climate control is an important advantage of building new rather than retrofitting an old building or renting someone else’s structure and trying to make do.

PASSIVE COOLING APPROACH

Double Black Construction works with architecture and engineering teams to include the thermal design and materials necessary to enhance passive cooling. This is a building design approach that focuses on heat gain control and heat dissipation in buildings. The intention is to improve indoor comfort by using low or no energy consumption. This approach can be two-fold: to prevent heat from entering the structure’s interior (heat gain prevention); and/or to remove heat from the building (natural cooling).

Blocking and reducing external warm temperature is more effective and cost-effective for maintaining a comfortable environment than eliminating or cooling it once it’s entered the structure. Fortunately, the effectiveness of your building’s ability to regulate thermal temperatures comes from decisions that are made early into the design process. Every other subsequent building decision and activity follows the directions to make your new building as efficient as possible. One of the most important choices of a successful passive cooling approach for your building is architecture. With wise planning, you’ll be able to keep your building cool and comfortable regardless of the sweltering temperature outside.

Simple Architectural Features that Keep Buildings Naturally Cooler

LOCATION

When possible, choosing where to locate your building is a huge advantage. Aligning public visibility in a north or south direction means less direct sun shining on windowless walls. Alternatively, placing the building near topographic features that create or contribute to cooler microclimates, or with natural wind drafts, and in shaded areas offering limited direct sunlight may minimize temperatures within hotter climates. More and more, some building projects are realizing the benefits of having more of the structure lower in the ground, or with extensive sub-terranean areas, that increase natural cooling that can circulate throughout the facility. Of course, most clients will already have a location dedicated to them by geography, access to markets or existing real estate assets.

THERMAL MASS

Another of the benefits of building with a turnkey pre-engineered steel building company like Double Black Construction is that they take advantage of bulky and heavy materials that contribute to thermal mass. Building with thick materials, such as concrete for the foundation and cold-formed and insulated steel panels, absorb, store and release heat to help keep buildings naturally cooler. Combined with lighter colour finishes, resulting heat from natural light is redirected from the building instead of being allowed to enter to moderate and ease internal temperatures.

WINDOW LOCATION

It may seem obvious, but smart building design to combat heat includes modern windows. Efficient windowpanes provide insulation to keep the heat out and still let light in. While opening windows may be a common way for people to try to cool down buildings and create cross breezes, the air inside will eventually just become as hot as it is outside. That’s why it is strategically important to locate your windows as much as possible on north and south walls. They will still create adequate lighting but will not have direct sunlight streaming through to increase internal temperatures.

Not every site location will allow you to orient your building for the most advantageous lighting of course. However, other measures can be taken to gain the benefit of natural lighting without increasing the heat from direct sun. Windows can be tinted or treated to allow light to shine through but not ultra-violent (U.V.) rays or additional heat. You get an interior environment that’s safe and comfortable with light, but also cool during the summer for optimal working and storage conditions.

WINDOW SHADING

Sometimes it’s better to simply block out heat and light. An effective way to combat direct heat and light from east and west windows is to install external horizontal shading, such as overhangs and louvres. Blinds and curtains are not as successful in creating shade and are even less so in direct east/west directions. Aside from blocking views, blinds and curtains are positioned inside the building, which does not prevent heat from entering the building. External window shade, even traditional shutters, are preferable than internal ones because once shortwave sun rays pass through the window, they become long-wave ones and get trapped inside.

Using exterior overhangs and shades are an easy and cost-effective way to lower operating costs to cool buildings that can be built into the aesthetic plan for your building. Light coloured louvres and shades are better; an opaque white roller shade can block nearly 60 percent of solar rays from getting into the building. It’s wise to ensure proper shades are included into the design.

ROOF VENTILATION

Because heat rises, it’s important to build proper roof ventilation to prevent the upper level from becoming a heat source. Waterproof venting (usually placed at the top of external walls rather than on the roof instead to prevent possible leaks) helps keep the entire builder cooler and acts to exhaust warmer air that’s created during manufacturing processes or machinery. These vents will reduce the energy cost to artificially cool the building by helping to create a heat sink. External vents can also be installed with heat recovery systems for wintertime to recover 60 to 90 percent of warm exhaust. Hot air recovery can significantly improve the energy efficiency of heating buildings during cooler seasons.

Design Time is the Best Time to Anticipate Building Cooling Needs

Anticipating and planning the entire use of your new building is a significant opportunity to get the building you’re going to need rather than compromising by renting or moving into an existing structure. It will not only allow you to better control operating costs, you’ll also be able to design an ideal environmental control system that will be less expensive, more energy efficient and more comfortable – specially designed to meet your exact needs.

As a complete turnkey builder, Double Black Construction works with you management teach and architect to ensure your new structure offers all the advantages of design features and materials to enhance the effectiveness of passive cooling. Your new building will be prepared to meet the increasing needs of combatting warmer exterior temperatures. The same materials and durability/strength of pre-engineered steel buildings will also safeguard your structure against all other matter of extreme weather events, including cold winters, high winds and all matter of storms. When preparing your business’ home for a lifetime, it’s best to be adequately prepared for all contingencies.

Contact John Lohan and his team at Double Black Construction online or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote.

About the author:

Smart Choices for Worker Safety Gear

john@doubleblackconstruction.com (John Lohan) — Tue, 27 Jun 2023 16:38:04 GMT

Construction sites can be potentially dangerous places. High-visibility clothing and vests protect your most important resources at low costs – especially if you know where to get them!

The jobsite is a busy place, full of many different team members, doing a wide variety of tasks, each inevitably requiring huge amounts of heavy material or large tough-to-stop machinery. Potential for accidents is substantial. Small oversights can be lethal. Simple safety measures, like wearing a high-visibility vest, make all the difference.

There is Never a Bad Time to Plan for Safety

In addition to producing the most durable and complete pre-engineered steel buildings, the safety of our workers is a primary concern for Double Black Construction. We go to every length to ensure our teams of skilled tradespeople can work at their best, as comfortable as possible, taking the necessary safety precautions and measures so everyone returns home at the end of the day.

Read our “Five Steps to Improving Quality Control on the Jobsite” article.

Recently, I was reminded of how important the little details can be. We were starting two large projects (one in Brandon, Manitoba and the other on Salt Spring Island, British Columbia) and needed to order a new supply of belts, harnesses, PPE, helmets and other gear. Part of every worker kit includes high-visibility shirts and vests with reflective tape to help prevent accidents.

As an Abbotsford-based company, it was important to support a local manufacturer as much as possible. I tasked our marketing department with finding the highest quality clothing at reasonable prices (controlling budgets in another concern in the construction industry, of course). As expected, they came back to me with new supplier that met our criteria .

A Local, Preferred Source for Jobsite Work Gear

Big K Clothing is a locally owned and operated company in British Columbia supplying safety clothing for construction, oil and gas, forestry and mining industries. Their gear is approved by CSA and WCB and is UL certified to meet the highest quality standards. In an introductory corporate video on their website , Zak Karim, second-generation owner and general manager, talks about how the company has been manufacturing in Canada for over 50 years, out of a 60,000 square foot warehouse in the Grandview-Woodland area of Vancouver with staff of 45 people. Big K Clothing is a one-stop shop that includes production, printing and custom work with a goal to keep people safe and visible.

As a first-time client, I was thoroughly impressed with the gear we purchased! It’s well made with very tough materials with resistant stitching that shows lots of attention to detail. We purchased 100% cotton orange high-visibility t-shirts (model BK6978) and orange poly/cotton surveyor’s vest with eight pockets (model BK305ORG) that will be able to put up with a lot of wear and tear. Our logo and web address were screen printed on each item to help promote our company and an embroidered patch on the surveyor’s vests adds a touch of professionalism when dealing with clients and the public.

Although Big K has a showroom in Vancouver, they are a manufacturing and wholesaling operation that sells through a network of online sites and brick and mortar retail stores. A quick Google search will reveal suppliers close to your area, or you can give Zak a call and he’ll point you in the right direction. You have to love a company where the boss answers the telephone line!

One Expert for Buildings, Another for Safety Gear

If you want a pre-engineered steel building, give Double Black Construction a call. Read about the benefits metal buildings offer to companies. If you’re a construction company or contractor in need of safety supplies, trust us and give Big K a call. You won’t be disappointed!

Big K Clothing

1220 East 2nd Avenue

Vancouver, B.C. V6A 4A2

www.bigkclothing.ca

Telephone: 604.688.3031

Toll free: 1.877.688.3031

When you are planning to build a new commercial or industrial structure and want the construction process to go as smoothly as possible, contact John Lohan and his team at Double Black Construction. Contact us online or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote.

Learn more from Metal Construction News about the equipment that moves metal around the jobsite safely .

About the author:

Mitigating Contract Disputes in Construction Projects

john@doubleblackconstruction.com (John Lohan) — Tue, 20 Jun 2023 17:40:11 GMT

The potential for misunderstanding increases as buildings get more complex. Minimizing disagreements requires thoughtful planning and clear communication.

Designing and constructing an industrial or commercial building is challenging work. It can become even more so when clients, manufacturers, building companies and sub-contractors have different expectations, leading to misunderstandings about deadlines and deliverables. Every construction project will inevitably experience its own unique story of challenges (of varying size).

I recently watched a short, informational video from David de Groot , partner at Calgary’s Burnet, Duckworth & Palmer LLP (BD&P) law firm. In it, he discusses the common mistakes that lead to disputes within the construction industry. He summarizes that most disagreements requiring litigation are due to a lack of proper documentation, allocation of risk or use of subcontractors on projects.

I couldn’t agree more with de Groot’s observations. I wanted to expand on a couple of David’s points and share advice I’ve learned from my own experience leading pre-engineered steel building construction projects since 2004.

Every Project Offers Unique Engineering Challenges. Common Issues are Preventable:

1. Put Everything in Writing

One of the primary reasons for contract disputes is the absence or inadequacy of proper documentation. The backbone of successful projects is detailed contracts that clearly outline responsibilities, scope of work, change order processes and payment terms. These are essential items to have in writing to protect the interests of both parties. It may seem like a lot of paperwork, but by documenting every aspect of the project, from initial discussions to final agreements, potential misunderstandings can be minimized to avert conflict. I ensure all my team members regularly update project records, and we save all correspondence and approvals, including meeting details, so everyone is clear on expectations and deadlines. A little extra attention to detail can save a lot of litigation costs and headaches down the road. And clients appreciate having clarity along the way.

2. Strike a Fair Balance in Accountability

Properly allocating risk is crucial in construction contracts to prevent conflicts. Identifying accountability is crucial. Clients and builders should negotiate and outline responsibilities for unforeseen events, such as material price fluctuations, design changes and even delays due to weather conditions. Clauses that clearly define each party's obligations and establish mechanisms for resolving disputes should be incorporated into every contract. A balanced approach ensures that risks are distributed equitably, reducing the likelihood of disagreements arising from unforeseen circumstances.

3. Avoid Using Sub-Contractors When Possible

The quality of tradespeople at firms varies greatly. We’ve found it’s better to trust the individuals we’ve hired and trained ourselves rather than risking our reputation and the durability of the final structure on lesser-known or unknown abilities. It’s the main reason why Double Black Construction doesn’t use sub-contractors. We hire only the most qualified and experienced tradespeople to minimize the risk of poor workmanship, project delays and resulting disputes. We want clients to be able to trust our track record, financial stability and full compliance with legal requirements and building codes.

4. Regular Communication and Collaboration

Preventing conflict starts with open and frequent communication with clients. Regular project meetings and progress reports help maintain transparency and foster collaboration. We work to identify and resolve potential issues in a timely fashion to keep minor disagreements from escalating into major conflicts. Open lines of communication between our team and clients proactively addresses concerns and enhances trust, promotes goodwill and lessens the likelihood of contract disputes.

5. Have a Plan for Dispute Resolution

Despite best efforts, disputes during construction projects may still arise. To avoid lengthy and costly disagreements within the courtroom, we’ve used alternative dispute resolution methods such as mediation or arbitration. These processes provide a more efficient and collaborative approach to resolving conflicts, enabling parties to retain control over the outcome while preserving business relationships. Including a clause about dispute resolution in contracts (such as chosen method and naming a neutral third party) enhances trust and adds certainty for everyone involved.

Those Who Fail to Plan...

Listening to David de Groot’s advice was a welcome reminder of the potential risks involved with any construction project. By proactively addressing areas of potential conflict, such as by keeping proper documentation, avoiding sub-contractors and keeping communication transparent, clients and their construction teams can significantly reduce the likelihood of conflicts. A little advance planning and due diligence during the build create a more harmonious construction environment. And, by safeguarding clients’ interests, it helps to foster long-term partnerships and repeat business.

When you are planning to build a new commercial or industrial structure and want the construction process to go as smoothly as possible, contact John Lohan and his team at Double Black Construction. Contact us online , email our team at info@DoubleBlackConstruction.com or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote.

About the author:

Lightweight and Resilient to Handle Heavy Structural Loads

john@doubleblackconstruction.com (John Lohan) — Thu, 25 May 2023 17:57:11 GMT

Pre-engineered steel buildings have emerged as the pinnacle of structural strength, capable of effortlessly handling heavy loads to withstand the most extreme weather conditions. Their versatile nature, advanced design and economical construction make them the preferred choice throughout the world of architecture.

These steel structures are meticulously designed to match the specific loads and load combinations they will encounter. By incorporating optimal high strength-to-weight cold-formed steel structural elements, the volume of materials used, along with the weight of the building, is minimized thereby reducing overall costs. This manufacturing and construction methodology leverages pre-designed and prefabrication techniques to create structures that are not only cost-effective but also lightweight without compromising on strength and durability.

Pre-Engineering Delivers Strength at a Fraction of the Weight

Analyzed under various load combinations, pre-engineered metal buildings deliver the most reliable and secure building solution with the least possible structural weight necessary to ensure safety and stability. The concept of pre-engineering involves the use of pre-determined inventory and software-driven manufacturing methods to efficiently meet diverse structural and aesthetic design requirements.

Unlike conventional steel construction, pre-engineered buildings rely on efficient design and a nut-bolt mechanism instead of on-site welding. This eliminates the need for extensive welding and grinding, resulting in higher precision and reduced material wastage. Materials include tapered and conical sections that enhance strength and reduce the amount of steel required. By leveraging these design principles, pre-engineered steel buildings achieve remarkable strength while minimizing overall weight.

Pre-engineered buildings utilize a primary framing structure composed of I-beams. These load-bearing membranes spread out weight loads to create a robust framework and act as the building’s rigid main structure. Secondary materials such as roof purlins, wall beams, eaves struts, etc. do not require on-site cutting, welding and grinding. Using cold-formed sections, such as "Z" and "C" sections, for secondary framing further reduces the self-weight of the structure, leading to lighter foundations and increased cost savings.

Advanced Calculations Determine Load Capacity

The advantages of pre-engineered steel buildings extend beyond their efficient construction and cost-effectiveness. These structures offer column-free, long-span designs that are highly sought after in industrial and commercial applications. Compared to conventional structures, pre-engineered buildings significantly reduce construction time and costs while delivering the required strength and stability.

Through advanced software, such as Staad Pro V8i, designers and engineers can analyze and design pre-engineered buildings with precision. The software allows for simultaneous design and analysis, identifying potential errors and optimizing the structure's stability under a variety of environmental and load conditions.

Load calculations for pre-engineered steel buildings encompass dead loads, live loads, and wind loads. Dead loads include the self-weight of the structure, roofing, bracing, and other accessories, while live loads account for additional loads on the roof. Wind loads are determined based on wind velocity, building location, and shape. By considering these factors and employing design codes, engineers are assured that pre-engineered steel buildings can withstand the forces exerted upon them.

Get Structural Stability Without Paying for Extra Materials

Pre-engineered steel buildings offer a compelling solution for construction projects that demand structural integrity, lightweight design and resilience against harsh climates. Their ability to handle heavy loads, resist extreme weather conditions, and provide cost-effective construction methods makes them an indispensable choice for architects, engineers and businesses looking for reliability and efficiency in their structures. Contact us online or speak with John Lohan and his team at (833) 322-2722 and we’ll provide you with a free consultation and quote .

About the author:

The Changing Role of Architects in Industrial and Commercial Steel Building Projects

john@doubleblackconstruction.com (John Lohan) — Wed, 10 May 2023 18:51:28 GMT

Part 2: As responsibilities become more complicated with new information, materials and technologies, architects can continue to rely on pre-engineered buildings solutions.

Read Part 1: "The Challenges Facing Architects".

Despite many and often contrasting stakeholder interests, architects continue to manage the creative process to produce amazing structures that successfully achieve the needs of their clients and enhance shareholder value for business owners.

In the second part of our article, we continue to celebrate the importance of architects (read Part 1: The Challenges Facing Architects) and their changing role within industrial and commercial real estate development. We’ll examine what clients, contractors and the architectural industry itself need to know about how the progress of pre-engineered steel building solutions that has affected the traditional role of architect.

Traditional Role Versus New Demands

The construction industry has struggled with the impact of new equipment, materials (although we feel steel will always remain the most fundamentally affordable and reliable choice), building techniques and changing environmental concerns. It’s meant that continuing education remains critically important for Canadian architects to remain current. Constantly staying informed is a greater part of modern architecture and people must rely on professional associations, electronic platforms and building material manufacturers to monitor changing building codes and best practices, especially between varying provinces and municipalities. Intelligent architects understand it is ideal to work with a team who understands the profession and is observing technological progress as well.

The traditional role of architects in industrial building projects:

Designing the building's layout and aesthetics,
Working with engineers to ensure structural integrity,
Adhering to building codes and regulations,
Communicating with contractors to oversee construction.

Architects’ Impact on Pre-engineered Steel Building Projects

Architects work closely with engineers and other skilled professionals to ensure their design is structurally sound and meets all building codes and regulations. They need to remain familiar with different pre-engineered construction systems available and must choose the manufacturers and building partners who are best suited for the unique project. It’s no surprise that most architects will inevitability need to work with pre-engineered systems because the building design is so flexible and can accommodate future changes and expansions. Pre-engineered construction projects can be used to create buildings that are customizable and unique, as the components can be designed to meet specific requirements and preferences.

By working closely with contractors, architects can ensure the installation of pre-engineered components is done correctly and meets all safety requirements. It is a preferred building solution that makes it easy for architects to consider all the building maintenance and upkeep requirements when designing a project and to ensure all the components are durable and long-lasting. Architects can rely on pre-engineered building solutions to confirm to any site conditions and that the building will be compatible with the local climate, topography and environmental requirements.

The changing role of architects in industrial building projects:

Increased emphasis on sustainability and energy efficiency,
Integration of new technologies, such as automation and artificial intelligence,
More involvement in the planning and development stages of a project,
Collaboration with stakeholders to achieve specific business goals,
Focus on creating flexible and adaptable spaces that can accommodate changing needs.

Aside from the technical side, outside political, economic and social factors are weighing heavily on what architects consider when sitting down to design the ideal structure for a client. For instance, a report issued by Rise for Architecture and the Regulatory Organization of Architecture in Canada shares a comprehensive review of the current practice of architecture in Canada, with recommended actions for adoption across the profession . The report highlights several key findings, including “the need for greater diversity and inclusivity in the architecture profession, the importance of sustainable design practices, and... the need to strengthen the relationship between architects and the public”. The organization also emphasized the importance of mentorship and professional development for young architects, and the need for greater collaboration between architects and other stakeholders in the built environment. John Lohan and his Double Black Construction team couldn’t agree more.

The benefits of a changing architectural role in industrial building projects:

Increased efficiency and productivity,
Enhanced safety and security,
Improved worker satisfaction and retention,
Lower operating costs and increased profitability,
Greater environmental responsibility and sustainability.

Double Black Construction Understands the Needs of Architects

The demand for architects in Canada will only continue to grow as the population increases and as cities and the economy expands. Double Black Construction is prepared to grow alongside the architectural industry. As the Canadian profession constantly evolves, architects can be assured to complete projects as successfully as planned by working with a construction team that is as adaptable and innovative as they are.

Contact Double Black Construction works with architects to bring imagination and vision to reality. Contact us online or speak with us at (833) 322-2722 to learn how we work with architects and their architectural firms . We'd love to provide you with a free consultation and quote for any project.

About the author:

The Challenges Facing Architects

john@doubleblackconstruction.com (John Lohan) — Wed, 03 May 2023 19:07:29 GMT

Part 1: As responsibilities become more complicated with new materials and technologies, architects can continue to rely on pre-engineered buildings solutions.

Read Part 2: The Changing Role of Architects in Industrial and Commercial Steel Building Projects .

Successful architects possess a combination of seemingly contrasting talents: an artist’s creativity and design vision; the structural knowledge of an engineer; an MBA’s business acumen; a CPA’s handling of budget constraints; and a customer’s understanding of how any building should deliver an outstanding experience.

Architecture in Canada is heavily influenced by the country's climate, geography and history. Architects must also consider cultural and social factors when designing their buildings. It is not easy to find a balance that pleases conflicting needs. Yet, across Canada and the world, architects continue to create amazing structures that successfully achieve all these ends.

This article celebrates the importance of architects in these projects and discusses their evolving role in industrial buildings projects. From design to execution, here’s what clients, contractors and the architectural industry itself need to know about how the progress of pre-engineered steel building solutions has affected the traditional role of architect in the process of creating a new commercial or industrial structure.

Background to the Canadian Architectural Industry

Approximately 29,500 people are employed as architects throughout Canada according to a 2023 source . The number architects increased 2.6% on average over the five years between 2018 and 2023.

For good reason, it is not easy to become a licensed architect in Canada. Candidates must first complete an accredited architecture program at college or university and complete a period of supervised work experience before passing an Architectural Examination. The Canadian Architectural Certification Board (CACB) is responsible for accrediting programs in Canada while the architecture profession is governed by the Royal Architectural Institute of Canada (RAIC). They also support architects in their professional development. Architects in Canada are regulated by provincial and territorial architectural associations.

Canadian architects work in a wide range of firms , from small, independent practices to large international firms, numbering 7,026 architectural businesses in total (as of 2023), an increase of 0.2% from 2022. The majority are located in Ontario (2,974 businesses, or 42.3%), Quebec (1,700 businesses, 24.2%) and British Columbia (1,559 businesses, 22.2%). Regardless of where the architectural firm or the project is located, John Lohan, and his Double Black Construction team, is ready to get started with all the necessary equipment, materials and experience.

Double Black Construction Uses Architectural Vision and Planning To Turn It Into Reality

Architects play an important role in ensuring the success every project. They break down complicated concepts and details into elevations and blueprints that engineers and tradespeople use to turn it into a physical structure. Their work is especially valuable in pre-engineered steel building projects where custom components must be manufactured, assembled and transported to a construction site according to a tight deadline. For obvious reasons, they must be involved in every stage of the project, from client consults to design to installation, and work collaboratively with other professionals, such as engineers, contractors and skilled tradespeople. The professional team at Double Black Construction consists of all these individuals so architects and their firms only need to work with one turnkey construction partner. Fewer contractors mean simplified communication and quicker, more precise and reliable installation for client building solutions.

As customer and public expectations and concerns change, architects (and their entire profession) continue to adapt, understanding that building design is much more than mere aesthetics. The architect’s role within pre-engineered metal building projects is changing to ensure designs meet both the functional and operational needs of clients, while continuing to adapt new technology to be an ideal platform for expressing creative design.

Challenges and considerations for architects in industrial building projects:

Balancing design aesthetics with functionality and practicality
Navigating complex regulations and codes
Ensuring compatibility with existing infrastructure and equipment
Collaborating effectively with multiple stakeholders
Managing project timelines and budgets

Architects Must Rely on a Dependable Turnkey Building Partner

In the second part of our article, you’ll see how the traditional role of architect is under ever increasing pressure to do more with less and required to stay up to date with even more building information and codes. Pre-engineered steel buildings may not be the suitable building solution for every client project, but more and more, architects will inevitably come to realize how valuable they are for most large-scale commercial and industrial facilities . Regardless if for storing equipment, products or housing people within a comfortable and protected environment, metal buildings are an ideal construction solution for a wide range of sectors, including mining, forestry, warehousing and all matter of heavy industry.

Read Part 2 about the changing role of architects in industrial and commercial steel building projects.

The Double Black Construction team works with architects to bring imagination and vision to reality. Contact us online or speak with us at (833) 322-2722 and we’ll provide you with a free consultation and quote .

About the author:

Get to Know Our Building Partner: Steelway Building Systems

john@doubleblackconstruction.com (John Lohan) — Wed, 26 Apr 2023 17:35:09 GMT

Double Black Construction takes pride in how our people and experiences are recognized for their quality work, dedication and talent. Skilled engineers, managers and tradespeople are what sets our company apart from all the other companies that aspire to join authorized builder networks.

Over the last couple of months, we’ve been showcasing the steel building manufacturers with whom we partner for all the wall and roofing system materials and components we need to deliver an ideal finished facility for commercial and industrial companies. The purpose of these profiles is to demonstrate the trust and reliability Double Black Construction possesses within the building industry so clients can rest assured they are working with the premier organizations across North America. Each manufacturer goes through a rigorous vetting process to ensure that they only select the best construction and erector companies to represent their products as authorized builders.

In this edition, we’re shining the spotlight on Steelway Building Systems . Our two companies align with our core values by providing clients with the exact long-term, durable building to meet their exact requirements following our principles of quality, honesty and integrity. Clients get more than just a finished building; they receive the assurance that two premier companies are working in their best interests to help them build long-term growth for the future and success of their company.

Introducing Steelway Building Systems, a Leading Canadian Manufacturer

Steelway manufacturers framing, cladding and roof and wall systems for large-scale commercial buildings that are designed with the end user in mind. Their building solutions are customized to fit any need, always with structural and aesthetics in mind to maintain and increase property value over time.

A family-owned and operated manufacturer of customized steel components and building solutions, Steelway was founded in 1976. Through continuous innovation that has been passed down from father to son, the company leverages more than 40 years of experience crafting attractive, functional and durable steel structures.

They don’t believe in one-size-fits all solutions. Using advanced software, design and manufacturing technology, Steelway creates cost-effective, customized solutions to meet any customer need. Each facility is built to suit depending on the desired building layout, which may or may not include columns. Steelway’s engineering of prefabricated steel components mean installation by Double Black Construction can be completed quickly reducing project time and any site disruption to help reduce overall construction costs.

1) Exacting Design and Engineering

When Double Black Construction is assigned to erect a client’s structure, they enjoy how Steelway’s team of design and engineering professionals commit to quality custom-engineered steel building components that meet exact specifications. This is due to the company using the latest in 2D and 3D computer aided design, detailing and modelling software to handle a wide variety of building complexities with ease. Steelway’s designs ensure precision production and quality control with specifications that fully complement all other elements within a project.

The company has aligned themselves with a strong network of building associates and technical resources to push innovative solutions above the normal and exceeding code requirements. Decades of field testing, research and meticulous attention to detail ensures high-quality and dependable performance. The result, as Steelway says on their website, is “a product that delivers maximum efficiency, precise fit and peak performance, no matter the conditions”.

2) Manufacturing Precision

Steelway operates two state-of-the-art manufacturing facilities that are directly linked to design software for quick and accurate manufacturing. Both facilities are fully equipped with leading-edge technology in computer-controlled fabrication machinery, inventory and product tracking, job costing and production reporting, allowing Steelway to deliver high-quality steel building solutions in an efficient and cost-effective manner.

The company is registered as ISO 9000 to ensure they meet all the necessary design and manufacturing codes and was the first Canadian steel building systems manufacturer to be certified to the Canadian Standards Association A660 Standard. Steelway is also Canadian Welding Bureau CWB W47 certified, ISO 9001:2015 registered and is a long-standing fabricating member of the Canadian Sheet Steel Building Institute (CSSBI) .

Get the Strength of Two When You Request
Double Black Construction for Your Steelway Structure

When you are planning to build, contact Steelway and ask for Double Black Construction, or contact us directly so we can make all the arrangement for your next building using their industry-leading components and wall/roofing systems.

We’re happy to answer any questions you have. Contact Double Black Construction at (833) 322-2722 or by email at info@DoubleBlackConstruction.com . We're your preferred installer of choice to assure you get an ideal metal facility that exceeds your expectations .

About the author:

Lights, Camera, Action: Steel Engineering Sets the Stage for Movie-Making Creativity

john@doubleblackconstruction.com (John Lohan) — Tue, 25 Apr 2023 22:07:08 GMT

John Lohan reflects on the value and benefits of using pre-engineered steel structures for film and soundstages.

I was recently reading an article from the U.K. about how steel plays a leading role in creating studios for their film industry. It got me reminiscing fondly about the studio construction project we completed in the fall of 2022 for Big Sky Studios in Winnipeg, Manitoba.

With more and more major mainstream productions relying on green-screen soundstages (like the Marvel Cinematic Universe or MCU), amazing large-budget films can be created anywhere in the world. No longer do producers need to face the higher production costs of filming in Hollywood. (I believe the movies 300 and Sin City were among the first films to use the technique really well.) The author reinforced an industry-wide recognition about how steel’s high strength-to-weight ratio creates massive, wide-open spaces (without columns) are perfect as sound stages for both live and recorded performances. I could go on and on about the benefits of steel construction in creating affordable large facilities (read more here) , but the fact that studios all over the world are turning to steel engineering says it all.

Background on Canada’s Prominent Film and Television Industry

Most Canadians grew up watching a combination of CBC shows (the Canadian Radio-television and Telecommunications Commission, or CRTC, mandates a proportion of original Canadian content on the airwaves) or more slick American productions. With the preponderance of American sitcoms and dramas, most of us would be remiss in thinking that the Canadian film and television industry was quite small. It is, however, quite extensive, and has grown even larger with the number of productions that moved to Toronto or Vancouver over the last decade to take advantage of a lucrative exchange rate.

The Canadian film, television and video production industry is huge business. Hollywood moved north and outsourced no fewer than 1,500 film and television productions to Canada. According to Statistics Canada, the activity generated $11.27 billion in gross revenue in 2021 alone (with a 4.2% in operating profit margin and salaries and wages of $3.85 billion). It also generated 6.6 thousand jobs between April 2020 and March 2021 , of which 4.14 thousand consisted of people directly employed in that segment and 2.46 thousand were spin-off jobs.

Why are so many movies still being shot in Canada? A lower dollar is a big factor, but not the only one. According to a 2006 Slate article , “producers found that Vancouver could double for middle America, Toronto could stand in for New York City (especially if the director avoids wide shots), and Calgary can pass for the American West.”

Building for the Canadian Theatrical Feature Film Production Industry

Aside from loving any shoutout to all the steel builders (like us) in the world, I wanted to share some of my own experience in building for the film industry. Double Black Construction completed a second phase for Big Sky Studios in Winnipeg, Manitoba. Our role was completing the two largest soundstages, each 15,000-square-foot areas with 45-foot ceilings at the back of the facility. These soundstages are the real workhorses for the studio, hosting the majority of live and recorded sessions, with full lighting and sound facilities that turn any production into movie quality. Ed Kolic, CEO of Big Sky Studios and Eight Avenue Development Group, the company behind the facility development, expects to drive $150-million-to-$200 million in production volume out of their stages. Take a virtual tour and read about our work on the Big Sky Studios project.

Kolic is optimistic about the prospects for the studio and bookings have increased steadily since the final soundstages were completed. He says they’re ready to support “A-grade $30-million-to-$50-million productions” in a local industry set to create 3,500 full-time jobs within the province. By comparison, in 1998, when the City of Winnipeg created a position of manager of film and special events, the province did “about $7 million worth of film and TV production work annually. At the time, it was seen as a great accomplishment. Last year, the industry was doing $1 million per day in production.”

Big Sky Studios in the news:

Before Calling “Action”, Wrap Your Production in the Safety of Steel

Double Black Construction builds industrial and commercial steel buildings all over Canada and the U.S. for a wide range of purposes. Building a film studio was definitely a first for us and one of our most interesting projects. We’re really proud of the work we’ve done with the client – being witness to the amazing success they’ve been having since in luring production companies away from American cities to the Canadian Prairies where lower costs and a better dollar exchange mean greater value for any budget. I can imagine it won’t be long before Winnipeg is named alongside Toronto and Vancouver as the country’s major filming centres and production hubs.

Steel engineering is the ideal choice for filming environments that require heightened security and structural protection against fire . It’s high strength and structural designs are most suitable for handling all infrastructure (such as lighting, audio, electrical and special effect systems) that any theatre-grade feature film requires. Everything is possible when you build with steel. We can help bring your imagination and vision to reality. Speak with us at (833) 322-2722 or send us a message online and we’ll provide you with a free consultation and quote .

About the author:

Get to Know Our Building Partner: Nucor Building Systems

john@doubleblackconstruction.com (John Lohan) — Tue, 04 Apr 2023 16:17:38 GMT

In our series profiling the major building manufacturing partners of Double Black Construction (read our previous profiles on Summit Steel Buildings , Behlen Steel Buildings and Steelway ), we continue to demonstrate the strong relationships that benefit your building project. Our experience with North America’s top manufacturers means we deliver reliable and industry-leading construction services to suit any commercial and industrial business. We’re proud to be the recommended installer for so many superior building system and component manufacturers. They trust us. So can you.

Our Work with Nucor Building Systems

Nucor Building Systems is a pioneer in the steel building industry, offering the full range of metal building framing options, roof panel systems, steel wall panels, insulated metal panels and energy-saving prismatic skylights necessary to serve any commercial building project.

Founded in 1987, Nucor Building Systems grew from a single location in Waterloo, Indiana to become the leading steel building manufacturer with full-service plants in Indiana, South Carolina, Texas and Utah. Double Black Construction is a Canadian partner in their North American network of Authorized Nucor Builders, with the ability to service customers throughout the continent. The company strives to deliver unsurpassed customer service and designs using the latest in technology, while maintaining a strong commitment to sustainability.

Nucor builds standardized and custom materials for the construction industry, including:

Steel Framing Systems
Steel Building Roof and Panel Systems
Custom Steel Building and Wall Panel Systems
Metal Building with Insulated Metal Panels
SP & PVDF Metal Panel Colors
Elevated Roof Insulation
Prismatic Skylights
Metal Building Accessories & Components
Overhead Doors and Custom Truck Terminals
Mezzanines for Custom Metal Building

Powerful Partnerships. Powerful Results.

Nucor Corporation’s integrated infrastructure assures direct access to an uninterrupted supply of steel and helps minimize fluctuations in market commodity prices. As a result, the company can provide their customers with single-source solutions for a wide range of products. It’s one way the scope and scale of their capacity and depth of resources offers value to every customer.

Authorized Nucor Builders, such as Double Black Construction, are chosen from the best in the industry , with the expertise that turns building concepts into reality. The company trusts their building network to install their building solutions for projects across all industrial and commercial sectors, including agricultural, community and warehouse/distribution.

Authorized partners get access to Nucor’s innovative, cutting-edge technology and build using the most versatile, energy-efficient and cost-effective building solutions on the market today. Relying on feedback from their network of builders, Nucor continues to develop new solutions, and improve existing ones that provide clients with high-performance, competitive products.

Rely on Double Black Construction to Delivery Nucor Building Product Systems:

By offering metal building product systems from Nucor that are designed to offer the ideal combination of functionality, economy and long-term value, Double Black Construction shares the strength of their in-house, registered, professional engineers to provide you with a custom building that will meet your needs and local building codes. With a focus on service, price and reliability, you’re guaranteed to receive a sophisticated metal building that is custom engineered to your needs while being energy efficient and environmentally friendly.

Contact Double Black Construction at (833) 322-2722 , by email at info@DoubleBlackConstruction.com to get started. You are welcome to order your building directly through Nucor Building Systems – just be sure to request that John Lohan and his Double Black Construction team be your preferred installer.

Nucor Building Systems

Brandon Kinley

District Sales Manager (British Columbia and Alberta)

Phone: (780) 299-1144

Email: brandon.kinley@nbsut.com

Denny Maodus , P. Eng.

District Sales Manager (Ontario)

Phone: (519) 982-9820

Email: denny.maodus@nucor.com

Find your local Canadian representative on the Nucor website.

Find your local American representative.

About the author:

Get to Know Our Building Partner: Behlen Steel Buildings

apaulmitchell@execulink.com (A Paul Mitchell) — Tue, 21 Mar 2023 16:17:59 GMT

As an elite building constructor, project manager and metal building erector, Double Black Construction enjoys the privilege of working with North America’s most prominent and successful component manufacturers.

In our series of company profiles, we’ve showcased several leading manufacturers with whom our company has partnered as one of their authorized builders. As we continue to highlight the leading building fabricators across North America, here’s your introduction to Behlen Steel Buildings , a Canadian manufacturer of metal building systems out of Manitoba that has grown to be one of the country’s largest.

Working with the innovative and committed engineers at Behlen, Double Black Construction’s team of skilled tradespeople have installed custom-designed buildings that have realized clients’ building goals while providing a level of service and durable quality that has exceeded their expectations .

A Focus on Behlen Steel Buildings

Behlen Industries LP was established in 1969 in Brandon, Manitoba. Since then, the company has grown nationwide by offering a wide variety of customized, cost-effective building systems to industrial, institutional, commercial and recreational markets with factories across the country.

Sustained growth has been made possible through in-house engineering, regional offices throughout North America and service and sales partnerships through their authorized builder network. The Behlen name is widely recognized for offering well-designed and built wall and roof systems that satisfy the unique needs commercial construction, while also resulting in attractive, ultra-modern facilities. Their building systems offer optimum thermal performance with the flexibility of future expansion, ideally suited to aircraft hangers – which they develop frequently.

Flexible designs and versatile components allow Behlen to fabricate industrial buildings to meet specific requirements. Intelligent engineering allows clear spans of up to 100 meters, the ability to house self-supporting crane systems, oversized door openings or other unique design concepts. The company is known for offering both rigid frame and frameless building systems, as well as a “bridge in a box” system. Practical, functional and economical solutions result in a sound investment that ensures a sound future .

A Focus on Behlen Steel Buildings

Behlen Industries has been recognized as a leading manufacturer:

One of Canada’s largest manufacturers of steel building systems
First manufacturer of frameless steel buildings with 95 meter (313’) clear spans in width
North America’s first steel building manufacturer registered to ISO 9001
Platinum Member of Canada’s 50 Best Managed Private Companies
Certified to CSA A660, the Canadian standard for steel building systems
Steel Fabricator Member of the Canadian Institute of Steel Construction since 2015
Support through qualified sales managers team and in-house engineering

Aside from quality construction and precise engineering, Behlen’s strength comes from developing and partnering with authorized builders, such as Double Black Construction. Client success results from a reliance on the enhanced training of their construction partners as well as through a combined commitment to quality project management, innovative components and responsive customer service .

Behlen Provides the Parts, Double Black Construction Delivers the Build

Double Black Construction’s years of industry knowledge with pre-engineered steel building solutions means both manufacturers and clients can trust us to deliver as promised and to stand by our finished work. We’re proud to partner with leading fabricators like Behlen Steel Buildings because we know they take so much care to only select the most reliable companies to be a part of their authorized builder network.

Double Black Construction welcomes you to visit Behlen’s website to review their building systems. When you’re ready to start your next industrial construction project, contact us at (833) 322-2722 , by email at info@DoubleBlackConstruction.com or see the representatives at Behlen to request us as your preferred installer of choice. Either way, you’re assured to get your ideal metal facility that exceeds your expectations.

About the author:

Get to Know Our Building Partner: Summit Steel Buildings

Tue, 31 Jan 2023 21:15:17 GMT

Double Black Construction has built strong relationships with North America’s top manufacturers to deliver a wide variety of buildings to suit any commercial and industrial business. We believe using high quality products elevate projects and our partners have come to recommend us for their installation needs. Our manufacturing partners trust us to enhance their reputation throughout each project’s lifecycle. Our deep engineering knowledge extends to every phase of construction – from planning to building through to occupancy.

Introducing Summit Steel Buildings

Located in Vancouver, British Columbia, Summit Steel Buildings is a premium supplier of pre-engineered metal structure systems led by a team of experienced pre-engineered steel building professionals with over 40 years of combined experience.

Summit Steel Buildings uses efficient engineering and manufacturing techniques to achieve an optimal design within any budget. Their in-house architectural team works directly with clients and the Double Black Construction team to ensure each aspect of building design is completely precisely to spec. All their buildings are engineered to meet rigorous code standards throughout Canada and the world.

Their fabrication facilities are all AISC, CAN/CSA A660, CWB certified, members of the CSSBI and IAS AC472 Accredited for Metal Buildings. Stamped engineered structural drawings for permit and construction are provided for every building for any province or territory. Every building they deliver is fully customized and engineered to the precise requirements of the client’s current and future operational needs.

Versatility is essential to be a building solution provider. While Summit Steel Buildings strictly focuses on commercial and industrial facilities, they have quickly become the builder of choice for top Canadian companies within the materials, resources and heavy industry sectors – those who require the most durable and structurally sound buildings that can be built quickly and affording able for manufacturing, warehousing, mining, forestry and agriculture purposes.

Summit Steel Buildings is a member of the Prospectors & Developers Association of Canada (PDAC) and regularly participates at Canada’s most significant trade shows, such as Forest Products Machinery and Equipment Exposition (Atlanta, GA), Prospectors & Developers Association of Canada (Toronto, ON), Ag in Motion (Langham, SK), Outdoor Farm Show (Woodstock, ON) and MJBizCon (Las Vegas, NV). The insights and relationships earned at these shows has allowed the company to expand quickly and become influential and authorities in the pre-engineering manufacturing space.

Providing Precision and Structural Integrity Throughout Manufacturing and Engineering

Summit Steel Buildings’ engineering solutions are professionally designed and delivered directly to the job site. The key to providing strength is the use of cold-formed steel beams, panels and components. All the building materials arrive to the jobsite pre-welded, pre-cut and pre-hole punched to reduce construction times, add more engineering accuracy and save on labour costs to keep projects affordable. Most of the assembly work is done ahead of time at one of the company’s four fabrication factories strategically located across North America and then shipped to the jobsite for quicker installation.

Cold-forming process is done at or near room temperature and results in typically harder and stronger steel (in tensile strength) with less surface imperfections than hot rolling, which is roll-pressed at very high temperatures (over 1,700 degrees Fahrenheit). Cold-formed steel excels as load-bearing structural elements (such as framing and joists) in commercial buildings of any size. It’s also more resistant against tension breaking and deformation.

One of their competitive advantages is that Summit Steel Buildings’ engineering relies on Building Information Modeling (BIM) for every project design. BIM uses three-dimensional software to more effectively design, detail, manufacture and erect steel buildings. It generates and manages building data and its various components throughout the project’s life cycle by creating real-time advanced testing so manufacturing processes are much more precise and structurally sound. Dynamic building modeling software is recognized as industry-leading technology that increases productivity in building design and construction.

Strong Partnerships Increase Your Project Success to the Power of Two

Summit Steel Buildings relies on Double Black Construction as one of their authorized builders to provide clients with the most cost-effective solution while ensuring their metal building is engineered to meet and exceed the rigorous environmental conditions around the world. When require the most durable engineering to ensure your new facility lasts a lifetime, then hire the preferred installation company that brings the benefits of a partnership with North America’s premier pre-engineering manufacturer.

About the author:

Get to Know Our Building Partner: Robertson Building Systems

john@doubleblackconstruction.com (John Lohan) — Tue, 17 Jan 2023 16:50:54 GMT

Double Black Construction has built strong relationships with North America’s top manufacturers to deliver a wide variety of buildings to suit any commercial and industrial business. We believe using high quality products elevate projects and our partners have come to recommend and refer us for their installation needs. They’ve built confidence in our work over the years that we’ll deliver to specification, on time and on budget every time.

Collaboration with the industry’s most prominent manufacturers, such as Robertson Building Systems , allows Double Black Construction to create a wide variety of sophisticated design solutions to suit any complex architectural need. Our deep engineering knowledge and commitment to customer success, extends across every project lifecycle and is supported by a network of manufacturing facilities throughout North America. Our manufacturing partners trust us to represent their work – from planning to building through to occupancy .

Introducing Robertson Building Systems

Robertson products are engineered to achieve superior strength, durability and design flexibility. Whatever a project entails, their long-standing expertise is expressed by an ability to delivery the industry’s broadest spectrum of solutions.

Robertson manufacturers building components and delivers them to the job site; Double Black Construction prepares the concrete foundation and installs the building, following the precise engineering required to deliver a final structure. Our team of licensed and highly skilled tradespeople have the training and deep experience of working with Robertson Building Systems and understand their building systems. This knowledge allows us to build faster, while ensuring the highest level of durability. Your Robertson building will last for decades. It’s one of the reasons the company has selected us as one of their authorized builders.

The Brantford, Ontario-based company has been at the forefront of the Canadian pre-engineered building industry for over 150 years. Their system of Authorized Builders means partner-installer firms like Double Black Construction have access to a wide variety of engineered steel building products and on-going training .

What Robertson Manufactures:

FRAMING SYSTEMS – Each Robertson steel frame is designed, custom-engineered and manufactured to provide stability and make the rest of the construction more time-effective. Of their three main framing categories (clear span, multi-span and lean-to), clear span frames offer the best advantages of wide-open space, higher ceilings and capacity to handle extreme weight loads. All their frame designs accommodate cranes, monorails and mezzanines, each being compatible with multiple roof and wall systems. Read about the serves we offer building manufacturers.

PANEL SYSTEMS – Robertson’s metal roof and wall products deliver unmatched performance and superior flexibility. More than 90 variations of metal roof and wall products are available, from single-skin and insulated metal panels to exposed fastener, concealed fastener and standing seam panel systems. Pre-engineered panels are custom engineered to fit clients unique needs and to give whatever exterior look they want.

ACCESSORIES – No building is complete without all the parts that are designed to make a building function at its best and to reinforce its structural stability. Robertson makes all the necessary vents, doors, windows, vents, trim and flashings, louvers and more. Their inclusive and extensive line of metal building accessories compliment the design and performance of every project .

Why We Like Working with Robertson Building Systems:

A TRUSTED CANADIAN EXPERT – The company’s portfolio of premier metal roof, wall and building brands is supported by their industry-leading expertise and relentless focus on processes and technologies that enable clients to operate faster, easier and in a more connected way. Read more about Robertson’s long-standing Canadian history.

CUTTING-EDGE EXPERTISE – Using cutting-edge expertise and a collaborative approach, Robertson works with builders and contractors to create building solutions that meet the unique demands of Canadian commercial and industrial industries. Their expert product design team leverages cutting-edge design tools and technology to support large and highly complex pre-engineered metal building projects, delivering proven quality and performance across an entire integrated product offering. Simply put, Robertson delivers a sophisticated and completed building envelope solution.

Our clients also praise the benefits of Double Black Construction's collaborative, direct relationship with manufacturers .

Your Building Project Benefits from the Strength of Two Companies

Robertson relies on Double Black Construction’s years of industry knowledge and trust us to deliver as promised and to stand by our work. We’re proud to partner with Robertson because they take so much care to only select the most qualified, independent design-build contractors as their authorized Builders.

Double Black Construction welcomes you to visit Robertson’s website to review their building systems. When you’re ready to start your next industrial construction project, you can either contact us directly or contact the company and request that we be your preferred installer of choice. Either way, you can be assured that we will select and install the most suitable Robertson building system, so you get your ideal metal facility that suits your needs.

When you’re ready to start your next industrial construction project, contact us at (833) 322-2722 , by email at info@DoubleBlackConstruction.com or see the representatives at Robertson to request us as your preferred installer of choice.

About the author:

Don’t Let Winter Delay Your Construction Project

john@doubleblackconstruction.com (John Lohan) — Wed, 23 Nov 2022 20:08:43 GMT

Pre-engineered metal building construction can continue all year long to save you time and money.

We’re all familiar with the joke that Canada only has two seasons: winter and construction.

While this cliché is a classic for good reason, nothing can be further from the truth than when you’re building with steel. Unlike traditional building practices using wood, mast timber or brick and mortar, modern pre-engineering manufacturing using metal components means construction can continue all through the year, regardless of season.

Your business plans can’t take a break when winter arrives, or when you’re just launching or expanding and need to get going quickly. Why should those plans wait for spring? Your business doesn’t stop during the winter, neither should your construction.

Not All Building Materials Are Suitable for Winter Construction

Construction methods and techniques, including tools, technology and engineering systems, have evolved over the years. However, construction materials such as stone, wood and metal have stood the test of time. These three materials still form the bulk of resources used on the jobsite. Depending on the nature of the project, and climatic conditions, they offer certain advantages and disadvantages .

CONCRETE:

Your structure is dependent on a strong, sturdy foundation regardless of which materials the rest of the building is going to be constructed from. Concrete remains the most reliable base for construction and handling weight loads. Concrete needs to form and dry under specific conditions. As concrete sets, its compressive strength increases over time, but only in warm, dry temperatures. For this reason, all the foundational work must be completed first, usually only up until the onset of winter, ideally before November. Once the base is finished and dry, it is ready for further construction, leaving your building materials as the foremost concern.

STEEL:

Cold-formed metal is a key material for large-scale construction, either upwards or out. Its high strength-to-weight ratio , adaptability and affordability make it the most ideal building material for modern engineering. For building in wintertime and cold climates, steel’s galvanized and treated finishes prevent corrosion. Untreated iron buried in concrete will lose its tensile strength and oxide considerably. While this was once an issue with metal construction, it is no longer a concern for how or when your building can be erected. While Canadian winters have a reputation for bitter cold temperatures, modern cold-formed steel does not expand or contract like other materials. Nor does it absorb moisture leading to issues such as warping, splitting or cracking in the elements. Steel components do not require specific temperatures or conditions to set or cure. Your construction will proceed while other projects come to a standstill during sub-zero temperatures that can last four or five months.

Not only stronger and more resistant to the elements, steel’s inherent strength provides architects and engineers with greater flexibility for creative design, while providing enhanced weather protection. Steel components and pre-engineered panels are manufactured using computer molds and precision, laser-guided cutters that make the manufacturing process faster, easier and more accurate. Each part is designed with greater uniformity and understanding of how they will interact with each other in the finished building under all types of temperatures, conditions and stresses. You can be assured that steel delivers a stronger, durable and more resilient finished structure.

WOOD or TIMBER:

As a building material, these porous surface can become susceptible to weathering (known as photocatalytic degradation) over time. The cell walls in wood dissolve and become softer making them less resistant to surface abrasion and wear and tear. Prolonged exposure to heat, cold, moisture and the constant contraction/expansion of seasonal breathing means joints loosen and need more care to maintain tight seals over the lifetime of the build. Weaker wood materials require more repair and painting to maintain their strength, increasing maintenance costs in terms of time, labour and money.

Save on Costs by Constructing in Wintertime

By using cold-formed steel, construction can happen year-round, resulting in initial and ongoing savings. Most pre-engineering takes place in factories offsite well ahead of installation at the jobsite. Components are manufactured, cut, hole-punched and assembled inside a controlled environment before being shipped to the jobsite for final erection. The manufacturing and construction method requires less labour to complete construction. Once the concrete foundation has been poured, Double Black Construction’s skilled team can frame and build out the roofing, walls and interior details even during the coldest months.

The exterior framing and roofing are completed first, leaving the interior buildout and interior design finishes to be managed by crews in comfort. This streamlined process means building with steel is generally 30% less than the price of traditional construction and takes about as third as long to complete. With such a short warm-weather building season for other construction methods, being able to continue activity over the winter adds greater flexibility into project planning. You’ll shave months off your final construction time and get the building into operation and earning revenue .

Order Your Building in Autumn or Early Winter So You Can Move in Springtime

Preparing a site for concrete foundation and subsequent construction should ideally happen in the during those ideal warm months, but Canada’s economy doesn’t stop at the onset of fall and winter. Your building can be scheduled sooner and finished earlier to stay ahead of the completion. Not only do you get the same quality finished steel building regardless of when the work is done, you save on costs by ordering earlier and working throughout the winter to prevent unnecessary downtime. It’s best to give two to three months in lead time depending on the size of the building to be constricted. Our team will work with you to create an optimal schedule for both your needs and those of the construction.

By completing your building in the winter when the rest of the construction industry has slowed down, you receive better pricing. Once spring arrives, your operation is already up to full capacity and running business as usual while other projects are just getting started. Pre-engineered steel buildings deliver the strength and durability you need and the flexibility to be building when you want. Your business doesn’t stop when the weather gets cold, and neither does our construction.

Visit our Contact Us page or speak with Johan Lohan directly at (833) 322-2722 and we’ll provide you with a free consultation and quote .

About the author:

Client Case Study: Big Sky Studios, Winnipeg

apaulmitchell@execulink.com (A Paul Mitchell) — Tue, 06 Sep 2022 17:30:35 GMT

Client profile of Big Sky Studios building project in Winnipeg by Double Black Construction
1771 Inkster Boulevard, Winnipeg, MB R2X 1R3

204-296-8797 or 204-330-7998 | www.bigskystudios.ca

Move over Hollywood and Toronto (known as Hollywood North), the next big movie and television production centre could be Winnipeg, Manitoba. Nestled in the heart of the Canadian Prairies, a new full-service motion picture production centre is finishing its second phase of construction – two 15,000 square foot purpose-built clear-span sound stages with 40’ height clearances.

The new additions, built by Double Black Construction, will create enough creative space for creative film, television and multimedia projects to be produced and broadcast across North America. The facility allows a generation of talented artists across Western Canada to film works and create a community that will drive Canada’s arts forward throughout the next century.

John Lohan and Double Black Construction were chosen for their extensive experience working in the pre-engineered metal building and construction industries to bring the studio’s vision to life. The company offers total turnkey projects, design-build, construction management and general contracting services. Double Black Construction can complete all phases of construction with their own forces as well as supervising and co-ordinating a variety of architects, engineers and specialized trades. Lohan and his team take pride in completing quality projects on time and on budget.

View our gallery of photos from the project plan and the construction site.

Watch the project video on YouTube.

Facilities Custom-Built to Serve All Production Needs

The nine-acre studio site is situated at 1771 Inkster Boulevard, only 15 minutes from Winnipeg's international airport or downtown. Its convenient location offers all the services of a major urban centre, along with easy access to rural filming locations. The campus offers temporary or long-term tenancies for production usage, studio satellite offices, post-production, animation, VFX, etc. The 137,000 sq-ft creative design facility includes:

Two Soundproof Production Sound Stages (17,000 sq-ft and 12,800 sq-ft) - 20’ H
Mill and Paint Shop (14,000 sq-ft)
Flex, Set Dec / Props / Storage (10,000 sq-ft)
Wardrobe with Dye and Laundry (10,100 sq-ft)
Production and Executive Offices (15,000 sq-ft)
Indoor Atrium with Park-Like Setting, Skylights and Kitchen / Commissary / Dining Areas
32,000sq-ft for Long-Term Tenant Office and related businesses such as production satellite offices, post-production, animation, VFX, etc.
50-seat Common Use Presentation Theatre with Multi-Media Crestron Technology (1,500 sq-ft)
Two new purpose-built clear span sound stages with 40’ height clearance (2x - 15,000 sq-ft)

Why Big Sky Studios and Why Manitoba?

Innovative recording technology and high-speed internet have completely revolutionized the film production landscape. Talented individuals can now create YouTube videos and movies with equipment that fits into a small suitcase or even their pocket. At some point in their evolution as a creator, their vision and capabilities need to progress to a facility that can push their work to a much larger and more commercial level. That’s where working in a dedicated production studio, surrounded by professionals in sound engineering, lighting, special effects, editing and advanced cameras makes all the difference.

See the resulting news coverage from CTV News Winnipeg .

Connections are everything too. Attracting professionals to one location where talented individuals can collaborate in a creative space yields immense results. You only need to see what has resulted in Toronto and Bollywood to see what a confluence of people, technology and commercial support can do for an emerging industry. Winnipeg, with its state-of-the-art production studios, is poised to become the next great studio centre .

Regardless of Your Need, We’ll Build Your Ideal Facility

Double Black Construction's team has been involved in industrial work, steel building erecting and general building construction for over 25 years. Their speciality is with trade and industrial capital products for a wide variety of sectors, including warehousing, aircraft hangars, office and mixed-use commercial structures, agricultural production and storage facilities. Their commitment is to customer service, quality, competitive pricing and safety. More than 50% of our business each year are repeat customers. Count on Double Black Construction’s expertise in concrete work and steel building erection to realize your plans and create an ideal environment for all your creative and business endeavours.

Learn more about Double Black Construction by contacting us today for a free quote online , speak with us at (833) 322-2722 or reach Double Black Construction by email and we’ll provide you with a free consultation, quote and preliminary drawings .

About the author:

Client Case Study: TCS Construction

apaulmitchell@execulink.com (A Paul Mitchell) — Tue, 30 Aug 2022 16:27:41 GMT

Client profile of TSC Construction building project by Double Black Construction
1341 Kerrisdale Blvd., Newmarket, Ontario L3Y 8Z8

(905) 761-9330 | www.tcsconstruction.ca

Anywhere you go in Toronto, you see massive construction projects, identified by their iron network of scaffolding, suspended and cantilevered platforms, and edge and perimeter fencing. Many future engineers and skilled trades people can remember back to a time as a child looking through a hole in the fencing surrounding a construction site, fascinated by all the activity. All that scaffolding and shoring that distinguishes a construction site? It’s all provided by TCS (also known as Technical Concrete Solutions).

TCS, a Newmarket-based construction-supply firm, is at the heart of most GTA construction projects. The company is a leader in providing construction materials and technical support, focusing on scaffolding sales and rentals and concrete supplies. Developers and their teams of builders can source all the infrastructure supplies they need from one place, from shoring, formwork, equipment maintenance, on-site labour and equipment sourcing and importing, all tailored to project specifications. Most people outside the building industry won’t recognize the name, the company remains in the background to create the working infrastructure with which developers create their enormous and beautiful structures that get all the acclaim in architecture magazines.

TCS works with the biggest and best construction developers in Canada. When the time came to add new warehousing and operational space to meet their own organizational needs, they looked to pre-engineered steel structures instead of using traditional building systems that rely on materials such as brick and mortar. They called in Double Black Construction as their preferred builder to provide this innovative metal building solution. As experienced as TCS is with building design, the company recognized pre-engineering’s cost-effectiveness and lower on-going maintenance costs to build quickly and meet their changing business needs.

Like many great start-ups, TCS started from the vision of one person. Rob Giordano, a forming and shoring specialist working for a large global construction company in the mid-2000s, saw a gap in the industry. His hands-on experience and extensive on-site knowledge led him to create a company that would rent out scaffolding and streamline the process of setting up logistics at jobsites.

His TCS Construction company quickly grew to support customers and their suppliers with full-service material management and specialized labour. The company also offers scaffolding erection, stair towers, structure hoarding and overhead protection – much needed mandatory safety measures within the construction industry.

Learn how scaffolding speeds up the construction process.

View the Double Black Construction photo gallery of the TCS project.

As the business grew and they began to exceed their storage space, TCS turned to Double Black Construction. As builder with an in-house team to deliver the ideal warehouse facility, John Lohan and his Double Black Construction team didn’t just build a new facility, they provided the solution for TCS to increase their capacity, service more clients and increase their rental income.

Offering so many project support materials requires a substantial investment into their material management system, including physical space to safely warehouse all the materials in a clean, organized way. The increased operations space allowed for larger economies of scope and provided the opportunity to increase revenue that can be earned from a growing base of GTA clients.

The final building is modern and sophisticated in design, durable and reduces operational and maintenance costs with its energy-efficient environmental systems.

Pre-engineered building solutions are an intelligent way for organizations to get the industrial or commercial building they need, customized to their business needs. Metal buildings provide a substantial long-term return on investment within short-term construction deadlines. View our photo gallery of the TCS project from January 2022 .

TCS has been involved in the successful completion of concrete and construction projects at SickKids Hospital, Massey Hall, York University, Pearson Airport and the University of Toronto’s Scarborough campus among many others. Visit the company's gallery and read about the five Toronto landmarks developed using TCS .

Learn more about Double Black Construction by contacting us today for a free quote online , speak with us at (833) 322-2722 or by email at info@DoubleBlackConstruction.com and we’ll provide you with a free consultation, quote and preliminary drawings .

About the author:

Batting Down the Curveballs to Construction – Hitting It Out of the Park

john@doubleblackconstruction.com (John Lohan) — Tue, 09 Aug 2022 21:00:10 GMT

How building companies have adapted to survive, and even prosper, despite economic and market challenges.

No construction project has been immune from the recent confluence of increased demand, labour and material shortages, and inflation that has struck an entire industry. These shocks have rippled through the construction sector, disrupting timelines, affecting revenues and even driving some small operators to the brink of closing. What looked like the straight path of a fastball suddenly became a changeup that dropped away. Although all building companies have been challenged by varying degrees, some have had more success swinging at the plate. What’s been the difference?

In this second article of our two-part series (read the first part, "The Curveballs to Construction") , we look at what companies can do to withstand the system challenges and what Double Black Construction has done to create a more resilient business. What we’ve learned only helps to prepare us for future market surprises and supply disturbances. The pitches are always changing; with a little research and practice, most companies can walk up to the plate with confidence, ready to handle whatever gets thrown at them.

Anticipating the Future Versus Minimizing Impact

Setting aside the challenges of ongoing labour shortage and training the next generation of skilled tradespeople, companies can either try to predict what’s going to happen next (a case of “hoping for the best while planning for the worst”) and build in capacity to handle it, or they can have a contingency plan in place to minimize the impact when it does happen. In reality, strong companies are ready to try both. Not everything can be anticipated. Construction disturbance continues to surprise even the most prepared of organizations – there are just too many variables for complex operations based around delicate lines of supply. Long lead times due to materials shortage further complicate long-lasting supply-chain issues. Operators must work with patience, fortitude and have ample resources in reserve to get them through temporary shortages.

Double Black Construction prepares in advance by continually managing their inventory, relationships and client expectations. Construction plans are built with a certain about of flexibility to minimize as many of the impacts as possible. The company applies this foresight along three main areas of activity with distinct audiences .

1. Close Relationships with Domestic Manufacturers

Whether it’s family, friends or business partners, strong long-term positive relationships lead to beneficial outcomes and more stability. Double Black Construction works with domestic building manufacturers to schedule projects as far in advance as possible. The idea is to create a more reliable source of supply. Extended lead times help anticipate or avoid delays, increase availability of necessary materials and, ultimately, create a stronger relationship with more room to negotiate better pricing based on increased long-term order volume.

Double Black Construction quotes contracts well in advance, sometimes by half a year or more, and are bound to honour those prices, regardless of what happens to supply costs in the meantime. Ordering building materials well in advance assures getting what is needed (concrete and steels being two commodities that are particularly subject to fluctuation), although poses a risk that margins may become tighter. The cost squeeze can place a lot of smaller builders in a very tough situation. Stable, guaranteed pricing provides certainty to clients. The idea of “friend-shoring” (or secured supply chains with more local manufacturers) creates a level of certainty for the future when so many global influences create chaos for imported materials.

Most construction companies have been forced to extend lead times; a trend that is not likely to decline. Three to four months to start a job has now become eight to 12 months. Such advanced planning decreases accuracy on the cost side for builders but is offset through effective budgeting and making advance purchases to shore up the supply side.

2. Predicting the Proper Levels of Inventory

Large inventories tie up cash and idle stockpiles sitting in storage are expensive. That’s why pre-ordering with dependable manufacturers is important for maintaining timelines. Procuring only what is needed close to building times means materials will be ready without causing any delay to the start of a client’s project.

Double Black Construction uses intelligent forecasting to benefit clients. Using an order-up-to inventory model (a method to identify and maintain the optimal amount of inventory for materials that hold their value and have recurring demand) ensures the company is not tying up money in excess inventory or running short and losing out on potential sales.

“BASEBALL IS THE ONLY FIELD OF ENDEAVOR WHERE A MAN CAN SUCCEED THREE TIMES OUT OF TEN AND BE CONSIDERED A GOOD PERFORMER.”

~ Ted Williams

Preparing even in the best of times is difficult and not every company can get it correct every time (after all, the economy is complicated and changes in small factors can lead to big crises). Like baseball managers, no project manager can’t get all their forecasts correct every time.

Double Black Construction builds flexibility into both its planning schedules and budgets to try to accommodate short-term disruptions. No one could have anticipated supply to decrease at the same time as costs increased so sharply. That’s why the company uses procurement best practices to manage the company efficiently.

Proper forecasting necessitates constant communication with suppliers and personnel to stay on top of changing variables, set proper expectations and inform clients of progress. Forecasting helps ensure materials will be available. Ordering only what is needed keeps costs and pricing down. Working closely with supply partners means we can track shipments and deliveries more carefully to not create unnecessary delays .

3. Locking in Prices Early and Setting Expectations

And speaking of pricing, clients can enjoy savings by ordering their building project well in advance, especially in expectation of higher commodity prices. Clients can rest assured their final project will be finished on time despite any potential disruption that could arise affecting the rest of the construction industry.

Double Black Construction’s leadership team enjoys helping clients prepare for their project to allow them to understand market conditions and what is involved with their construction. Helping clients made educated and intelligent decisions is vital. Locking in pricing when it is most affordable is one advantage to working with a constriction team that is looking out for your best interests. Our company’s history of working with architectural firms also aids in minimizing the impact of scheduling and understanding commodity markets. Combining the most knowledgeable industry players who know the industry best helps alleviate potential issues, such as supply shortages or rising prices, well before they affect the pricing of the final work.

Dust Off Your Shoes and Start Swinging

While the global economy and marketplace continue to throw wild pitches, playing on a reliable, experienced team makes understanding the game more manageable. Double Black Construction works with their lineup of talented professionals and can count on them for relief when the situation gets tough. By managing supply inventories, long-term relationships with domestic manufacturers and creating flexible and realistic expectations with clients, the company can help create reassurance that construction timelines will get met at affordable prices regardless how challenging the marketplace gets.

Contact us today at (833) 322-2722 or by email at info@DoubleBlackConstruction.com to get your free quote and to start the planning process for your next steel building.

Read the first part of this series, "The Curveballs to Construction – Adapting at the Plate".

About the author:

The Curveballs to Construction – Adapting at the Plate

Wed, 20 Jul 2022 20:32:08 GMT

The building and construction industry is facing an unprecedented confluence of economic and market challenges.

As our world begins the return to “normal”, industry challenges and the global economy still have a few curve balls to throw at us. Changes in commerce and pandemic restrictions have got us only through the first couple of innings. Nothing has been outside the realm of possibilities to keep company owners swinging. For most of us in the construction industry, we’re behind in the count but they haven’t gotten us out of the game yet.

How have we been managing it? We decided to outline a few of the changeups that have been thrown at our industry and point out some lessons while we aim to find solutions and thrive. This two-part series first looks at the biggest issues for the construction industry in general and then how Double Black Construction has worked with their industry partners to alleviate them.

Shortages, Inflation and Interest Rate Hikes: The economy usually doesn’t have such a varied arsenal of pitches to throw

In baseball, when a team with a big lead gets eases up, they tend to ignore the signs of impending trouble. The switch in momentum is never just one factor, it’s a confluence of actions or forces that changes everything.

Construction is no different. The industry has faced significant challenges from many unexpected directions. Increased demand, labour shortages, inflation and issues at major production plants have happened concurrently, at a pace no one could have anticipated. The result has been periods of chaos. And it couldn’t come at a worse time, at a point where crews need to catch up on backlogged jobs or regain lost revenues. The pent-up demand has meant more construction work is needed now, and orders are steadily coming in, but with intense pressure on an industry reliant on a delicate supply chain. Essential materials originate from a concentrated group of producers, moving through specific geographic ports prone to bottlenecks at the best of times.

Supply chain disruption has meant building materials have been hard to source for everyone. It’s the most obvious sign of a changing economy struggling to find a “new normal.” In typical situations when prices rise, suppliers produce more to take advantage of higher price demand that ultimately drives prices back down and resets the market. But it takes time to ramp up production and, in the meantime like we’ve been seeing in the concrete industry, the process doesn’t happen fast enough to prevent shortages.

For commercial and industrial building construction, we’ve had to contend with more than sourcing cement. Steel, components, electrical and plumbing parts and especially skilled tradespeople have all been more difficult to procure. These supply chain issues continue to affect most building materials, creating scheduling and delivery delays that reach well into future projects. Double Black Construction is fortunate that most of their pre-engineered components come from domestic manufacturers that offer reliability and shorter transportation times. Not every construction firm is fortunate enough to access these relationships.

With industry-wide shortages and delivery delays, higher prices have also landed, due to record-setting inflation, rising interest rates and suppliers passing on their higher debt payment costs to their construction purchasers. Elise von Scheel’s CBC News article, “Cement shortages are putting pressure on Canada’s construction industry” quotes Statistics Canada’s raw materials price index that gravel and clay have risen eight per cent since last summer. The article also states how “ready-mix concrete is nine per cent more expensive than it was at the start of 2021… and building material prices for items like lumber, paint and concrete, have risen more than 30 per cent since the start of the COVID-19 pandemic.”

“IF MY UNIFORM DOESN’T GET DIRTY, I HAVEN’T DONE ANYTHING IN THE BASEBALL GAME.”

~ Rickey Henderson

Construction is also a tough-as-nails business where dirty clothing is also a symbol of pride for crews. The work is difficult, tough and tiring, but team success only comes with putting in effort where people can see the results of your labour. The public still sees the cranes, the jobsites, the hardworking people and think that life is back to normal in a growing economy. The reality is that many equally diligent people working behind the scenes are equally as determined to keep the business running, source the required materials and keep construction running smoothly despite all the obstacles in their way.

Managing the Team to Effect Positive Change

As we’ll review in the next part of this series, John Lohan and his team at Double Black Construction employ a variety of methods to deal with a changing marketplace and economic headwinds. Looming recession, and the resulting tightening of spending, is one of the biggest challenges for every construction firm. Ample planning and pragmatic practices companies use today will make a huge difference in how resilient the industry will be and how prepared it is to ensure clients continue to get the final building solution they ordered.

In the face of rising prices and unpredictable supply levels, one way clients can help ensure a smooth building project is to start planning early and to place construction orders well in advance. Not only can it save thousands on material costs, but it helps ensure your raw materials are placed in a priority order and ready when the crews need to start. Contact Double Black Construction today at (833) 322-2722 or by email at info@DoubleBlackConstruction.com to get your free quote, discuss how we can build your perfect solution and knock your project plan out of the park .

Read the second part of this series, "Batting Down the Curveballs to Construction – Hitting It Out of the Park".

About the author:

Better Together: Working with Architects and Engineers in Construction Projects

john@doubleblackconstruction.com (John Lohan) — Thu, 14 Apr 2022 21:16:57 GMT

Understanding the building process means having a clear idea of the various roles involved and how they need to work together to finish a project successfully. While each building partner has a different role within the project, Double Black Construction acts as the general contractor to align all the construction activity to the vision provided by architects and engineers. Together, we ensure projects are completed precisely to clients’ highest satisfaction.

With Double Black Construction serving as the project’s one turnkey provider, you only manage one relationship. We act as liaison between all the stakeholders for the building project, meaning as architects and engineers, you focus only on what you do best without distraction. Let us oversee all the specialty contractors, inspectors and tradespeople, including concrete foundations, HVAC technicians, electricians, painters and plumbers. The single point of focus makes the jobsite relationship between everyone (builders, engineers and architects) so much easier.

Designing the Vision

Starting with the building’s purpose and overall design concept, architects are responsible for creating the high-level plan for the entire project. Their vision determines the appearance of the building and other structures as needed. Once, the architects produce the initial drawings, we collaborate to work closely with the chosen engineers (both civil and structural) to ensure the technical components are implemented smoothly and fulfill rigorous legal act and bylaw standards.

We appreciate how architects remain involved from blueprints to the building’s debut to the public. Always focused on client needs and the image they wish to convey, we’ll ensure the building plan conforms to the client’s expected budget as well as the local site conditions and specialized requirements. You’ll continue to test the feasibility of the project and use your expertise to point out potential challenges.

Double Black Construction employs the latest technology, meaning we’re able to build according to any specialized design platform, from building information modelling (BIM) to any choice of computer-assisted drawing (CAD) software.

Engineers Turn Designs into Logistics

Once the blueprints have been created, the desired structure plan needs to be broken down into a list of required structural, mechanical and electrical systems. This is the point where we work in partnership with engineers who are involved throughout the rest of the build. They assess limitations and ensure the structure and systems are up to code, cost-effective and practical.

While architects are responsible for the look, feel, and functionality of a building, engineering teams provide the technical knowledge on construction methods and structural design. We work with the engineers on the technical plans and procurement to analyze the effects of nature on structures (e.g., wind and snow loads) and other structural elements essential for the building’s stability and long life.

We understand how sticking to the budget is an important requirement, as cost overruns can severely affect the timeline to completion. The project vision can quickly be put into jeopardy if spending isn’t controlled. That’s one reason why we communicate so closely with our engineering partners to ensure all mechanical, electrical and plumbing system demands are reasonably anticipated, priced and appropriate for the final building’s use.

The Steel Solution

We feel the smartest way architects and engineers can ensure a project meets the required aesthetic look-and-feel, and the required budgetary constraints, is by using a pre-engineered structural steel building system. Not only do metal buildings made with pre-engineered steel panels go up faster and more cost-effectively than with traditional construction materials, they can also be moved or expanded quickly as future needs change.

Metal is one of the best resources for industrial building projects because it offers a high strength-to-weight ratio and has a contemporary, sophisticated look that will appeal to many design clients. Steel framing systems are also increasingly popular as sustainable building options because up to 93% of recycled material is used in steel construction and just over 98% of steel can be used again. Steel has an almost infinite afterlife, making it a true environmentally friendly material.

Contact Double Black Construction When You Want to Get Started

Our high-performance wall and roof systems are the ideal solution for any project’s architectural and engineering requirements. We believe the partnerships we form with architects and engineers benefit from using our pre-engineered steel building systems. Let us be the one-turnkey provider for your building needs – the ideal answer for today’s clients who want to have attractive design crafted with sustainable materials at a reasonable cost. We’re ready to build when you are.

Contact us today at (833) 322-2722 or by email at info@DoubleBlackConstruction.com to get your free quote and to start the planning process for your next steel building.

About the author:

Why It’s Best to Use One Complete Turnkey Provider for Metal Building Construction

john@doubleblackconstruction.com (John Lohan) — Wed, 29 Sep 2021 21:31:07 GMT

Experience in construction is absolutely essential. When you're ordering your next office or warehouse, you want the building crew to know the technical details of every component and material - experience that only comes from being the installer of choice for North America's top building manufacturers. No one is going to know the specifications and requirements better and be able to build them with precision than a team who has been specifically selected for their expertise with the building system.

Pre-engineered metal buildings are the ideal solution for commercial and industrial clients who need a versatile and affordable primary or secondary building to meet their growing production or warehousing needs. Environmentally friendly, customizable, quick to erect and require little to no maintenance, pre-engineered steel buildings provide excellent long-term return on investment.

With buildings being made from the strongest of construction materials, you can take comfort in knowing they’re strong and durable enough to withstand North America’s diverse climatic conditions and severe weather events. Aside from their cost-effectiveness, metal structures also offer the advantage of simplifying project management when they are designed and built by the same company.

Why should you use the same company to construct every facet of your next building?

To ensure you capitalize on all the benefits steel buildings have to offer, it’s best to work with the same company throughout your construction project. You’ll have the confidence of working with a company like Double Black Construction that completes your building project quickly and easily from start to finish. In doing so, you’ll reduce downtime and be up and running in your new facility as quickly as possible.

Using a single company to deliver a turnkey solution, rather than an assortment of subcontractors, provides several advantages:

Strategic expertise – A clear vision creates a project plan that provides work crews with a single set of goals and priorities. Managing the building project is less complicated when dealing with only one comprehensive construction team rather than with a variety and prevents delays and inconsistent results. Double Black Construction has all the necessary experience, tradespeople, equipment and engineering abilities because they’re exclusively focused on steel buildings .

Experience – An experienced, single-purpose builder possesses a strong set of industry relationships to provide everything the building project requires and manage it all. Their experience can navigate all the building code, city permitting and inspection processes to expedite construction with less objections or scrutiny that create delays and expensive fines.

Lower overall construction costs – Working with a single provider has a positive effect on the bottom line. With only one construction company to fabricate, engineer and build the entire project, you reduce additional costs associated with multiple vendors. They’re also able to negotiate with their supplier connections to buy materials in bulk and to access to a broader range of exclusive, premium materials at better prices, passing on the savings on to you.

Prevents delays – Any breakdown in communication can add weeks to overall construction time. Clear instruction can prevent unnecessary delays. Most communication issues are the result of “too many chefs” or the uncertainty that comes from multiple overlapping responsibilities. Projects are completed quicker by having a clear chain of command to ensure you get the exact building you envision. One comprehensive design/build team means less duplication, ensuring your message won’t get misinterpreted across several channels. A single voice of authority makes sure your final vision remains uncompromised. And, speaking of which…

More control of your vision – Sometimes clients are concerned about losing control of a project – something that can get amplified when working with several different contractors. A single voice keeps management simple. It’s reassuring to delegate all the project details to one team leader who’s accountable for final results, bringing you greater peace of mind. Reporting is easier, as is managing costs and schedules. Negotiating building tasks and job components need not add burden to company leaders who have other priorities.

Focused ownership of risk and liability – Good contractors bring peace of mind from sharing their knowledge of industry standards and project management expertise. But they also bring tangible, practical expertise in other areas: managing licensing, insurance, risk and worker's compensation. A single provider assumes liability and makes handling any potential issues much simpler.

Choosing a pre-engineered steel building company with extensive design and construction experience is essential to move along your next project smoothly from start to finish. A single, dedicated team, using the best in talent, technology and materials, will deliver the most durable, cost-effective building to meet your needs, time and budget.

Double Black Construction is the Only Builder You Need

Your next building project requires an expert team of designers, engineers and tradespeople to be available at every step – from initial concept to completion of the project. As your one-stop provider, we’ll manage each aspect of the project for you. Double Black Construction aims to provide versatile, low-maintenance structural designs to withstand any climatic condition. We’ll finish your metal building quickly and according to quote. Don’t hesitate to reach out to us with your requirements so our experts can help transform your vision into reality.

Visit our Contact Us page and we’ll provide you with a free consultation and quote .

About the author:

Benefits of Steel Buildings

john@doubleblackconstruction.com (John Lohan) — Tue, 07 Sep 2021 18:12:04 GMT

Strength, affordability and speed of construction are key advantages for you when using metal construction for your next industrial building.

Accounting for half of the steel use in the world, steel is one of the most versatile and important materials in construction. While respected for its strength and use in a wide variety of applications, steel provides advantages other materials, such as wood and brick, can’t replicate. Some uses, like support beams, plumbing and electrical work, are hidden away from sight. Applications, like siding, framing and roofing, create the attractive and modern visible designs that make modern architecture so appealing. The combination of aesthetic allure and functional strength is the main reason many builders rely on metal for their industrial buildings – and why you should as well.

Why should you choose a steel building for your next project?

Like many other industries, industrial construction has benefited from evolving technology. Economical steel building materials have replaced traditional brick and mortar and wooden structures; most new industrial structures are made using steel. The strength, reliability, lower cost and fast construction times make steel an ideal solution for warehousing, agricultural and manufacturing uses.

The combination of strong framing, reinforced beams and solid, unfailing materials throughout construction (including roofing, internal and external walls) can be combined with a solid concrete foundation to create durability like no other. Regardless of the building size, it’s going to withstand any weather and climatic condition, maintain its attractive appearance and require less maintenance. For instance, steel roof systems are designed to withstand 70 pounds per square inch of snow load. Steel is also treated with special fire-retardant coatings to offer fire protection that prevents any spread if it occurs. It’s also moisture- and rust-resistant to decrease any effect water will have on the structure over time.

Choosing your next steel building through Double Black Construction offers you many benefits:

Lower costs save you money – Steel engineering means industrial buildings can be built efficiently, to maximize design while saving on higher expenditures required by traditional wood and brick construction. Metal structures save you 30% of the cost of materials and are built quickly to generate savings on the cost of labor. Our construction experts can work with any project plan and any budget to create the most cost-efficient fit to suit your needs.

Creative design architecture – Steel’s strength and versatility allows innovative engineering and design techniques to achieve your optimal design. While most industrial buildings are conservative in design, they don’t need to be. Steel’s high strength-to-weight ratio means modern design can incorporate more glass and modern architectural features. Try that with wood or brick. And steel’s engineering provides versatility that can be so essential to fitting into an existing site. It can cantilever over an existing building with columns piercing through the roof system and placed to avoid existing equipment. Building designs also feature a partial mezzanine system to support mechanical equipment and can be engineered for a five-tonne crane system. Double Black Construction’s design and engineering team works directly with you to ensure we bring your design vision to reality.

Quicker construction time – Getting your new building operational is critical. The sooner your building is occupied and in use, the sooner you’ll see a return on your investment. We appreciate that our time is your money. Metal buildings use pre-engineered panels that are custom made ahead of time in one of our four fabrication facilities. Our engineering solutions are then delivered directly. Once on site, they don’t require any cutting, welding or hole punching. Your building can be built to meet the needs of your site, regardless of how remote or how confined the space. It will be constructed quickly with little disruption to your current operations and can be erected between existing buildings.

Longer lifespan – Once built, your metal structure lasts for life and requires minimal maintenance. Compared to other building materials, permanent steel buildings are unaffected by weather, water, oil spills, climate and high internal temperatures from manufacturing. It will be strong enough to protect your most valuable assets – machinery, inventory and people. And your organization won’t outgrow your steel building. When it’s time to expand your operations, the flexible steel engineering means additional modular units can be added quickly and inexpensively. You won’t be locked into any existing concrete construction. It’s one way you can address future needs without compromising current operations.

Energy efficiency – Saving on energy costs is a major concern for companies. By using energy-efficient insulated wall panels, you can cut energy bills by up to 50%. Insulation naturally regulates temperature during extreme conditions, so your building won’t need costly heaters or air conditioning systems. Steel’s architectural strengths allow more glass to let in natural sunlight meaning less lighting during the day to save on further energy bills.

Ease of pest control – For companies dealing with agricultural products, be it harvest yields, commercial food or cannabis, one of the biggest challenges for companies is pest control. Steel provides an edge when dealing with inspects and vermin by not using organic materials, such as wood, that are susceptible to infestation, rot and decay. Metal engineering provides tight protective seals that prevents intrusion by burrowing insect and mammal invaders, keeping your inventory safe and pristine, ready for sale.

Friendlier to the environment – Your commercial structure contributes to making the earth’s resources more sustainable. Approximately a quarter of all steel used in construction is created using recycled steel and all its components are endlessly recyclable. Your building may last a lifetime, but it’s nice knowing that it was built using less material without any excess going into landfill or causing harm to the ecosystem. And with building operations being less reliant on climate control systems, it produces much less CO2 emissions – a major contributor to global warming.

Double Black Construction is ready to contribute to your success

Double Black Construction's team has been involved in industrial work, steel building erection and general building construction for over 25 years. We’ll organize and oversee the entire lifecycle of your construction, so you don’t need to. Our commitment has always been customer service, quality, competitive pricing and safety. More than 50% of our business each year are repeat customers. When you need total turnkey projects, design-build, construction management and general contracting services, we take pride in completing quality projects on time and on budget. We welcome you to contact us to arrange for a free quote .

About the author:

Five Steps to Improving Quality Control on the Jobsite

john@doubleblackconstruction.com (John Lohan) — Tue, 17 Aug 2021 16:53:40 GMT

The key to delivering the best results in a construction project is believing the work will last forever. When this belief is adopted by every crew member, they’ll attend to every detail and ensure everything is done to its highest quality. A motivated staff working with this belief also means supervisors and clients will have complete confidence in the workmanship on their project – that a commitment to excellence will be built into every step along the way.

Adopting a quality control mindset can be a challenge in the construction industry. Personnel change frequently, the work is difficult and tiring, the hours are long and deadlines short. Rushing to finish a job can lead to waste, shortcuts and lapses in judgement – with disastrous results.

Double Black Construction is different because it has built a culture that values quality control over everything else. It’s one of their primary principles and works due to the complete buy-in from every team member. Their culture has become the most important aspect in achieving high-quality work consistently. The company considers it an absolute, understood by all, all the time.

“Quality work and company culture are interconnected,” says company president, John Lohan . “When quality control is recognized as an integral part of the company’s values and becomes the expectation, it will be adopted readily and drive every aspect of daily effort, even down to the simplest task. Teams align their priorities to a higher standard and self-regulate their behaviour through team dynamics.”

How did Double Black Construction build their culture?

1. Management reinforces quality control throughout every aspect of culture.

Every leader supports and reinforces the quality control message without compromise. They constantly remind teams of their responsibility and demonstrate their own commitment to the principle on a consistent basis. Teams learn to adopt the culture when they observe their leaders living it reliably. It can be evidenced by the language teams use. Clients notice the company culture when they talk with every crewmember, from the salespeople down to the person riveting a steel beam or cleaning up the project site at the end of day .

2. Realistic and consistent deadlines and workloads.

Producing high-quality finished work without any surprises throughout the project life cycle builds trust within the team (and with clients). One key is to ensure work is allocated in a way crewmembers can reasonably attain when accounting for the time to do each task properly. Overloading employees with too many tasks or with too short deadlines are the first steps to compromising quality. Double Black Construction understands that delivering the work correctly is key to building trust .

3. Internal quality control by personnel.

Onsite management continually monitors the work and inspects the jobsite with their client’s perspective in mind. Double Black Construction uses a “four corners and four walls” approach to review the project in its entirety as well as from its component parts. Supervisors report on quality control continually. Recognition and incentives are delivered to top performing teams on a regular basis, so crewmembers know it’s a priority. Likewise, small issues can be caught early, and corrective measures can be taken before the problems get too large. Immediate feedback prevents delays. The gathered information is added to jobsite data to help measure performance over the long run. Running scores help senior leadership to monitor performance, recognize patterns and make adjustments. The culture rewards itself with teams monitoring their own work and holding themselves to a higher standard .

4. Offering incentives.

Individual and team incentive programs for quality control mirror the ones for safety issues. Goals are shared jointly to help reinforce positive group dynamics, to build trust and to encourage cooperative training among teams. Everyone contributes to success. Rewards, whether they be made in payments, time off or prizes, demonstrate that quality control is a company priority and not just talking points. Incentive programs are based on maintaining and exceeding quality performance through all aspects of work .

5. Individual recognition.

Reward publicly and punish in private. Outstanding performance is acknowledged frequently and in front of peers. By reviewing work often in person, communication is open, and teams feel free to share insight on who is performing well. Team members are motivated to be exceptional for both the team appreciation as much as any financial reward. The jobsite becomes a non-competitive atmosphere where people are comfortable to point out issues that will ensure a better overall quality job. Individual recognition also includes invitation to participate in decision-making on a larger scale and being given greater responsibilities .

A Journey of a Thousand Miles is Made by Millions of Single Steps

A completed project is made up of thousands of simple individual actions, a combined effort of every team member. The talent behind every hammer strike and weld needs to be driven by 100% focus on quality. The best finished projects require the team to be motivated, focused on the details and committed to contributing to company values. This is achieved through effective leadership and building a culture that places the customer’s best interests above everything else.

When you’re looking for a contractor to work on your next steel building or construction project, Double Black Construction’s dedicated team of skilled professionals is ready to bring their commitment to quality control to you. Contact us online or by telephone at
(833) 322-2722 when you're ready to get started .

About the author:

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